氣動快速沖床工作原理：

氣動快速沖床的工作原理與一般氣動沖床類似，但在速度和效率方面有更突出的表現(xiàn)，主要包括以下幾個關(guān)鍵環(huán)節(jié)：

1. 氣源供應(yīng)：通過空氣壓縮機將空氣壓縮，使其成為具有較高壓力的壓縮空氣，并將其儲存于儲氣罐中，為沖床工作提供穩(wěn)定的氣源。儲氣罐的作用是確保在沖床連續(xù)工作時，能夠持續(xù)供應(yīng)足夠的壓縮空氣，以維持沖床的動力需求。

2. 氣路控制：當(dāng)沖床啟動按鈕被按下后，電氣控制系統(tǒng)會發(fā)出信號，打開相應(yīng)的電磁氣閥。壓縮空氣在氣路中按照設(shè)定的路徑流動，首先經(jīng)過調(diào)壓閥，調(diào)壓閥可根據(jù)工藝要求調(diào)整壓縮空氣的壓力，確保沖床以合適的壓力進(jìn)行沖壓工作。然后，壓縮空氣進(jìn)入快速排氣閥，快速排氣閥能夠?qū)崿F(xiàn)壓縮空氣的快速充入和排出，這是實現(xiàn)沖床快速動作的關(guān)鍵部件之一。

3. 動力轉(zhuǎn)換：經(jīng)過氣路控制的壓縮空氣進(jìn)入氣缸，推動氣缸內(nèi)的活塞運動。活塞與連桿、曲軸等傳動機構(gòu)相連，將壓縮空氣的壓力能轉(zhuǎn)化為機械能。在這個過程中，曲軸的旋轉(zhuǎn)運動通過連桿轉(zhuǎn)化為沖頭的上下往復(fù)運動。由于采用了特殊設(shè)計的傳動機構(gòu)和高效的氣缸，氣動快速沖床能夠?qū)崿F(xiàn)沖頭的快速升降，提高沖壓效率。

4. 沖壓加工：沖頭在快速向下運動時，利用其端部安裝的模具對放置在工作臺上的工件進(jìn)行沖壓加工。模具的形狀和尺寸根據(jù)具體的沖壓工藝要求進(jìn)行設(shè)計，可完成如沖孔、落料、成型等多種加工工序。在沖壓過程中，沖頭的速度和壓力能夠精確控制，以保證加工質(zhì)量和精度。

5. 回程復(fù)位：沖壓完成后，電磁氣閥切換氣路，使壓縮空氣以相反的方向進(jìn)入氣缸，推動活塞帶動沖頭向上回程。沖頭回到初始位置后，等待下一次沖壓指令，如此循環(huán)往復(fù)，實現(xiàn)連續(xù)的沖壓加工。此外，一些氣動快速沖床還配備了緩沖裝置，在沖頭回程接近終點時，對其進(jìn)行緩沖減速，減少沖擊和振動，提高沖床的穩(wěn)定性和使用壽命。

1. Air source supply: The air is compressed by an air compressor to become compressed air with relatively high pressure, which is then stored in an air storage tank to provide a stable air source for the operation of the punch press. The function of the air storage tank is to ensure that when the punch press works continuously, it can continuously supply sufficient compressed air to maintain the power demand of the punch press.

2. Pneumatic circuit control: When the start button of the punch press is pressed, the electrical control system will send a signal to open the corresponding solenoid air valve. The compressed air flows in the pneumatic circuit according to the set path. First, it passes through a pressure regulating valve, which can adjust the pressure of the compressed air according to the process requirements to ensure that the punch press works with an appropriate pressure for stamping. Then, the compressed air enters the quick exhaust valve, which can achieve the rapid charging and discharging of the compressed air. This is one of the key components for realizing the rapid action of the punch press.

3. Power conversion: The compressed air controlled by the pneumatic circuit enters the cylinder and pushes the piston in the cylinder to move. The piston is connected to the transmission mechanisms such as the connecting rod and the crankshaft, converting the pressure energy of the compressed air into mechanical energy. In this process, the rotational motion of the crankshaft is converted into the up-and-down reciprocating motion of the punch head through the connecting rod. Due to the specially designed transmission mechanism and the efficient cylinder, the pneumatic high-speed punch press can achieve the rapid lifting of the punch head and improve the stamping efficiency.

4. Stamping processing: When the punch head moves downward rapidly, it uses the die installed at its end to perform stamping processing on the workpiece placed on the worktable. The shape and size of the die are designed according to specific stamping process requirements, and various processing procedures such as punching, blanking, and forming can be completed. During the stamping process, the speed and pressure of the punch head can be precisely controlled to ensure the processing quality and accuracy.

5. Return and reset: After the stamping is completed, the solenoid air valve switches the pneumatic circuit, allowing the compressed air to enter the cylinder in the opposite direction, pushing the piston to drive the punch head to return upward. After the punch head returns to its initial position, it waits for the next stamping instruction. In this way, the cycle repeats to achieve continuous stamping processing. In addition, some pneumatic high-speed punch presses are also equipped with a buffer device. When the punch head approaches the end point during the return process, it is buffered and decelerated to reduce impact and vibration, and improve the stability and service life of the punch press.

• 汽車制造行業(yè)

• 車身零部件生產(chǎn)：用于沖壓汽車車身的各種覆蓋件，如車門、引擎蓋、后備箱蓋等。氣動快速沖床的高速沖壓能力可以提高生產(chǎn)效率，同時保證沖壓件的精度和表面質(zhì)量，滿足汽車車身外觀和裝配的要求。

• 汽車內(nèi)飾件生產(chǎn)：對汽車座椅骨架、儀表盤支架等內(nèi)飾件進(jìn)行沖壓加工。能夠快速準(zhǔn)確地成型各種復(fù)雜形狀的零件，為汽車內(nèi)飾件的生產(chǎn)提供高效、穩(wěn)定的加工方式。

• 汽車零部件加工：在汽車發(fā)動機、變速器等零部件的生產(chǎn)中，用于沖壓各種小型精密零件，如墊片、彈簧片、齒輪坯等。其高精度的沖壓性能可以保證這些零件的尺寸精度和形位公差，滿足汽車零部件的質(zhì)量要求。

• 電子信息行業(yè)

• 電子元件制造：在電子元件的生產(chǎn)中，如變壓器、繼電器、接插件等，需要使用氣動快速沖床沖壓各種金屬零部件。沖床的高速沖壓和高精度定位功能，能夠滿足電子元件對零件尺寸精度和一致性的嚴(yán)格要求，提高生產(chǎn)效率和產(chǎn)品質(zhì)量。

• 電路板制造：用于沖壓電路板的金屬外殼、屏蔽罩等零件。氣動快速沖床可以快速地完成沖壓過程，并且能夠保證沖壓件的平整度和精度，為電路板提供良好的保護(hù)和支撐。

• 五金制品行業(yè)

• 日常用品生產(chǎn)：在鍋具、餐具、刀具等日常五金用品的生產(chǎn)中，氣動快速沖床用于沖壓各種形狀的金屬部件?？梢愿鶕?jù)不同的產(chǎn)品需求，快速更換模具，實現(xiàn)多樣化的產(chǎn)品生產(chǎn)，提高生產(chǎn)效率和產(chǎn)品質(zhì)量。

• 建筑五金生產(chǎn)：對于門窗合頁、把手、鎖具等建筑五金產(chǎn)品，氣動快速沖床可以沖壓出各種規(guī)格和形狀的零件。其高效的沖壓能力可以滿足建筑五金行業(yè)對大規(guī)模生產(chǎn)的需求，同時保證產(chǎn)品的精度和耐用性。

• 家電制造行業(yè)

• 家電外殼生產(chǎn)：在冰箱、空調(diào)、洗衣機等家電外殼的生產(chǎn)中，氣動快速沖床用于沖壓各種金屬板材，形成外殼的各個部件。能夠快速地完成沖壓成型過程，保證外殼的尺寸精度和表面質(zhì)量，提高家電產(chǎn)品的外觀品質(zhì)。

• 家電零部件加工：對家電內(nèi)部的各種金屬零部件，如支架、彈簧、墊片等進(jìn)行沖壓加工。氣動快速沖床的高精度和高速度可以提高零部件的生產(chǎn)效率和質(zhì)量，降低生產(chǎn)成本。

  
  

• The pneumatic high-speed punch press is characterized by high efficiency, precision, and flexibility, and it is widely used in various industries such as automotive, electronics, and hardware. The following are its specific applications:

  
  

• Automotive Manufacturing Industry

• Production of Vehicle Body Components: It is used for stamping various body panels of automobiles, such as car doors, engine hoods, and trunk lids. The high-speed stamping capability of the pneumatic high-speed punch press can improve production efficiency, and at the same time, ensure the precision and surface quality of the stamped parts, meeting the requirements for the appearance and assembly of the vehicle body.

• Production of Automotive Interior Components: It is used for stamping various interior components such as the seat frames and dashboard brackets of automobiles. It can quickly and accurately form parts of various complex shapes, providing an efficient and stable processing method for the production of automotive interior components.

• Processing of Automotive Parts: In the production of automotive parts such as engines and transmissions, it is used for stamping various small and precision parts, such as gaskets, spring sheets, and gear blanks. Its high-precision stamping performance can ensure the dimensional accuracy and geometric tolerance of these parts, meeting the quality requirements of automotive parts.

• Electronics and Information Industry

• Manufacturing of Electronic Components: In the production of electronic components such as transformers, relays, and connectors, a pneumatic high-speed punch press is required to stamp various metal parts. The high-speed stamping and high-precision positioning functions of the punch press can meet the strict requirements of electronic components for the dimensional accuracy and consistency of parts, improving production efficiency and product quality.

• Manufacturing of Circuit Boards: It is used for stamping metal casings, shielding covers, and other parts of circuit boards. The pneumatic high-speed punch press can quickly complete the stamping process and ensure the flatness and precision of the stamped parts, providing good protection and support for the circuit boards.

• Hardware Products Industry

• Production of Daily Necessities: In the production of daily hardware products such as cookware, tableware, and cutlery, the pneumatic high-speed punch press is used for stamping various shaped metal components. According to different product requirements, the die can be quickly replaced to achieve diversified product production, improving production efficiency and product quality.

• Production of Architectural Hardware: For architectural hardware products such as door and window hinges, handles, and locks, the pneumatic high-speed punch press can stamp various specifications and shaped parts. Its high-efficiency stamping capability can meet the needs of the architectural hardware industry for large-scale production, while ensuring the precision and durability of the products.

• Home Appliance Manufacturing Industry

• Production of Home Appliance Casings: In the production of casings for home appliances such as refrigerators, air conditioners, and washing machines, the pneumatic high-speed punch press is used for stamping various metal sheets to form the various components of the casing. It can quickly complete the stamping and forming process, ensuring the dimensional accuracy and surface quality of the casing, and improving the appearance quality of home appliance products.

• Processing of Home Appliance Parts: It is used for stamping various metal parts inside home appliances, such as brackets, springs, and gaskets. The high precision and high speed of the pneumatic high-speed punch press can improve the production efficiency and quality of parts and reduce production costs.

   滑塊可寸動，可緊急停止運動，操作更安全。    所路采用雙聯(lián)閥控制，動作靈敏，符合壓力機安全標(biāo)準(zhǔn)。

The slider can move in inching mode and can be stopped emergently, making the operation safer.

All circuits are controlled by double solenoid valves, with sensitive actions, which conforms to the safety standards of the press

五、技術(shù)參數(shù)（Technical parameters）：

設(shè)備名稱  Equipment model

單位

HT21S-6.3

HT21S-10

HT2IS-16

HT2IS-25

HT2IS-40

HT2IS-63

HT2IS-80

HT2IS-100

HT2IS-125

HT2IS-160

公稱力  Nominal pressure

kN

63

100

160

250

400

630

800

1000

1250

1600

公稱力行程 Stroke under nominal force

mm

2.5

4

5

6

4

6

8

10

10

6

滑塊行程 Slider stroke

mm

35

60

55/70

80

100

100

120

16-140

16-140

160

行程次數(shù) Number of strokes per minute

mm

170

145

120

55

55

48

50

45

45

40

最大封閉高度 Maximum closed height

mm

150

180

220

250

220

270

360

400

400

550

封閉高度調(diào)節(jié)量
Adjustment range of closed height

mm

30

35

45

70

80

 
90

90

100

100

110

滑塊中心至機身距離 Distance from the
Distance from the

mm

500

500

500

500

500

 
600

500

500

500

500

工作臺尺寸（前后*左右）Worktable size
 (front-to-back * left-to-right)

mm

200*310

240*360

300*450

360*560

380*610

 
480*710

570*760

600*1020

600*1020

740*1300

320*480

工作臺孔尺寸（直徑*前后*左右）
Size of the worktable hole 
(diameter * front-to-back * left-to-right)

mm

100*120

100*120

160*160

200*200

200*
200

 
200
200

220*
220

250*320

250*320

390*590

工作臺板厚度Thickness of the worktable plate

mm

30

50

60

70

60

80

100

110

110

120

滑塊底面尺寸（直徑*左右）
Size of the bottom surface of the slider 
(diameter * left-to-right)

mm

120*140

150*170

180*200

210*250

215*260

 
280*320

280*320

350*540

350*540

580*770

模柄孔尺寸（直徑*深度）
Size of the bottom surface of the slider 
(diameter * left-to-right)

mm

30*50

35*50

40*60

40*70

50*80

 
50*80

50*80

60*80

60*80

65*90

機身最大可傾角度
Maximum tilting angle of the fuselage

mm

立柱間的距離 Distance between columns

mm

170

200

240

350

360

450

450

720

720

810

電動機 electric motor

型號 model

mm

Y90S-6

Y90L-6

Y100L-6

Y100L1-4

Y100L2-4

Y160M-6

Y132M-4

Y132M-4

Y180L-6

功率 power

kW

0.75

1.1

1.5

2.2

5.5

7.5

7.5

7.5

15

外形尺寸（長*寬*高）
Overall dimensions (length * width * height)

mm

1540*700*1525

151*700*1660

1650*840*1880

1790*1100* 2280

2130*1050* 2145

2180*1250*2500

2220*1150* 2900

2060*1350*2590

2060*1350*2590

2590*1390*3165