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南京天田機床制造有限公司

多年專注激光切割機、剪板機、折彎機、沖床及刃模具的現(xiàn)代化企業(yè)

13905146213

產(chǎn)品銷售熱線:南京公司電話025-57282268、 博望分公司0555-6761389 京津冀分公司13801216739

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HT11系列機械剪板機(Series Mechanical Plate Shears)

HT11系列機械剪板機(Series Mechanical Plate Shears)

HT11系列機械剪板機(Series Mechanical Plate Shears)

HT11系列機械剪板機(Series Mechanical Plate Shears)

服務熱線: 13905146213
產(chǎn)品簡介 / Introduction



機械剪板機5_副本.jpg

HT11 系列機械剪板機的工作原理如下:

1. 動力傳動

電機驅動皮帶輪和齒輪傳動系統(tǒng)旋轉,將電能轉化為機械能,帶動偏心軸(曲軸)做往復運動,從而驅動上刀片上下移動。

2. 剪切機構

  • 上下刀片:上刀片固定在滑塊(動刀)上,下刀片固定在工作臺上(定刀),兩者形成一定的剪切角度(通常為 1°–6°)和刀片間隙(可根據(jù)材料厚度調節(jié))。

  • 材料定位:待剪切的材料放置在工作臺上,通過后擋料(材料定位裝置)和壓腳固定,確保切割精度并防止剪切時材料移動。

3. 剪切過程

  • 滑塊帶動上刀片向下移動時,壓腳先將材料壓緊。

  • 上刀片繼續(xù)下降并接觸材料,施加剪切力。當應力超過材料的抗剪強度極限時,材料沿刀刃被切斷。

  • 剪切完成后,滑塊帶動上刀片返回初始位置,壓腳松開材料,完成一個工作循環(huán)。

4. 間隙調節(jié)

根據(jù)工件的厚度和材質(如鋼、鋁等)調節(jié)刀片間隙。合適的間隙可確保切割順暢,減少刀片磨損,并避免材料變形。

5. 安全保護

配備光幕、防護罩、急停按鈕等安全裝置,防止意外接觸運動部件,保障操作人員安全。

機械剪板機的主要特點:

  • 采用機械傳動,適用于中厚度板材的剪切(通?!?6mm)。

  • 結構簡單、維護成本低,但厚板加工效率相比液壓剪板機較低。

  • 常用于鈑金加工、金屬制造等行業(yè)。


這一原理使 HT11 系列能夠穩(wěn)定、高效地完成剪切工作,滿足鈑金加工的精度和產(chǎn)能需求
The working principle of the HT11 series mechanical shearing machine is as follows:

1. Power Transmission

The motor drives the pulley and gear transmission system to rotate, converting electrical energy into mechanical energy. This drives the eccentric shaft (crankshaft) to perform reciprocating motion, thereby driving the upper blade to move up and down.

2. Shearing Mechanism

  • Upper and Lower Blades: The upper blade is fixed on the slider (moving blade), and the lower blade is fixed on the workbench (fixed blade). The two form a certain shear angle (usually 1°–6°) and blade clearance (adjustable according to material thickness).

  • Material Positioning: The material to be cut is placed on the workbench and fixed by the backgauge (material positioning device) and pressure foot to ensure cutting accuracy and prevent movement during shearing.

3. Shearing Process

  • When the slider drives the upper blade to move downward, the pressure foot first presses the material tightly.

  • As the upper blade continues to descend, it contacts the material and applies shear force. When the stress exceeds the ultimate shear strength of the material, the material is cut along the blade edge.

  • After the shearing is completed, the slider drives the upper blade to return to the initial position, and the pressure foot releases the material, completing a working cycle.

4. Clearance Adjustment

The blade clearance is adjusted according to the thickness and material of the workpiece (e.g., steel, aluminum, etc.). Proper clearance ensures smooth cutting, reduces blade wear, and avoids material deformation.

5. Safety Protection

Equipped with safety devices such as light curtains, protective covers, and emergency stop buttons to prevent accidental contact with moving parts and ensure operator safety.

Key Features of Mechanical Shearing Machines:

  • Driven by mechanical transmission, suitable for medium-thickness plate shearing (typically ≤16mm).

  • Simple structure, low maintenance costs, but lower efficiency compared to hydraulic shearing machines for thick plates.

  • Commonly used in sheet metal processing, metal fabrication, and other industries.


This principle ensures stable and efficient shearing of the HT11 series, meeting the precision and productivity requirements of sheet metal processing

一、HT11系列小型機械剪板機技術參數(shù)(Technical Parameters of Series Small Mechanical Plate Shears):

型號
可剪板(mm)
可剪板(mm)
剪切(°)
行程次數(shù)
后檔料(mm)
電機功率范(kw)
HT11-1x800
1
800
2°25′
20
350
1.5
HT11-1x1000
1
1000
2°25′
20
350
1.5
HT11-1x1300
1
1300
2°25′
20
350
1.5
HT11-1x1500
1
1500
2°25′
20
350
2.2
HT11-2x1000
2
1000
2°25′
20
350
2.2
HT11-2x1300
2
1300
2°25′
20
350
2.2
HT11-2x1500
2
1500
2°25′
20
350
3
HT11-3x1300
3
1300
2°25′
20
350
3
HT11-3x1500
3
1500
2°25′
20
350
3

ModelShearable Plate Thickness (mm)Shearable Plate Width (mm)Shearing AngleStroke Frequency (times/min)Back Gauge Range (mm)Motor Power (kw)
HT11-1x80018002°25′203501.5
HT11-1x1000110002°25′203501.5
HT11-1x1300113002°25′203501.5
HT11-1x1500115002°25′203502.2
HT11-2x1000210002°25′203502.2
HT11-2x1300213002°25′203502.2
HT11-2x1500215002°25′203503
HT11-3x1300313002°25′203503
HT11-3x1500315002°25′203503


二、HT11系列機械剪板機技術參數(shù)表(Technical Parameter Table of Series Mechanical Plate Shears):


型號Type
HT11-4*2000
HT11-4*2500
HT11-6*2000
HT11-6*2500
剪切厚度Shearing thichness
4mm
4mm
6mm
6mm
剪切寬度Shearing width
2000mm
2500mm
2000mm
2500mm
剪切角度Shearing angle
1.5°
1.5°
行程次數(shù)Number stroke
60
60
50
60
后擋料范圍Back gang range
0-680mm
0-800mm
10-580mm
10-580mm
電機功率Motor Power
5.5Kw
5.5Kw
7.5Kw
7.5Kw
外形尺寸Dimensions
3100*1590*1440
3510*1600*1465
3040*1550*1465
3510*1600*1465

備注:本資料所列數(shù)據(jù)為參考數(shù)據(jù),如與機床實際數(shù)據(jù)不符,應以機床實際數(shù)據(jù)為準,以上參數(shù)如有變動,恕不另行通知,本公司保留對此資料的最終解釋權!

Remarks: The data listed in this document are for reference only. In case of any discrepancy between these data and the actual data of the machine tool, the actual data of the machine tool shall prevail. The above parameters are subject to change without prior notice, and our company reserves the right to the final interpretation of this document!

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