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13905146213
多年專注激光切割機、剪板機、折彎機、沖床及刃模具的現(xiàn)代化企業(yè)
13905146213
產(chǎn)品銷售熱線：南京公司電話025-57282268、 博望分公司0555-6761389 京津冀分公司13801216739
13905146213
產(chǎn)品銷售熱線：南京公司電話025-57282268、 博望分公司0555-6761389 京津冀分公司13801216739
雙交換臺數(shù)控光纖激光切割機是一種先進的激光加工設(shè)備，以下將從其工作原理、結(jié)構(gòu)組成、性能優(yōu)勢及應(yīng)用范圍等方面進行介紹：
工作原理：
利用光纖激光器產(chǎn)生高能量密度的激光束，照射到工件表面，使工件瞬間熔化或氣化，同時通過數(shù)控系統(tǒng)精確控制激光頭的運動軌跡，實現(xiàn)對工件的高精度切割。
結(jié)構(gòu)組成
1、 雙交換工作臺：由兩個可交替使用的工作臺組成，當(dāng)一個工作臺進行切割時，另一個工作臺可同步進行上料和下料操作，大幅節(jié)省上下料時間，提高生產(chǎn)效率。
2、 激光切割頭：激光通過光纖傳輸?shù)角懈铑^，切割頭中的光學(xué)元件將激光束聚焦到工件表面，實現(xiàn)高精度切割。部分切割頭還具備自動變焦功能，可根據(jù)切割材料和厚度自動調(diào)整焦距。
3、 數(shù)控系統(tǒng)：全功能數(shù)控系統(tǒng)，通過人機界面可方便地轉(zhuǎn)換多種切割功能，內(nèi)置激光切割工藝參數(shù)庫，可實現(xiàn)對切割過程的精確控制。
4、傳動系統(tǒng)：通常采用齒輪齒條或滾珠絲杠傳動，配合伺服電機，實現(xiàn)激光切割頭在X、Y、Z軸方向上的高精度運動，保證切割精度和速度。
5、冷卻系統(tǒng)：采用水冷方式，對光纖激光器、切割頭及其他關(guān)鍵部件進行冷卻，確保設(shè)備在長時間運行過程中保持穩(wěn)定的性能。
性能優(yōu)勢：
1、高效省時：雙交換平臺結(jié)構(gòu)使上下料與切割同時進行，15-16秒即可完成工作臺交換，相比傳統(tǒng)單平臺切割機，生產(chǎn)效率大幅提高。
2、切割質(zhì)量高：激光束能量密度高，切割切口細窄，切縫兩邊平行且與表面垂直，切割零件的尺寸精度可達±0.05mm，切割表面光滑，熱影響區(qū)小，工件熱變形小。
3、節(jié)能環(huán)保：光纖激光器光電轉(zhuǎn)換效率高，耗電量低，且切割過程中無需使用大量的切割氣體，降低了能源消耗和運行成本。
4、安全性高：采用封閉式鈑金件外罩，配備安全裝置和門保護開關(guān)等，可有效防止操作人員受到激光輻射和切割過程中的飛濺物傷害。
應(yīng)用范圍
1、金屬加工行業(yè)：可切割碳鋼、不銹鋼、合金鋼、銅、鋁等各種金屬材料，廣泛應(yīng)用于鈑金加工、機箱電柜制造、機械制造、汽車制造、船舶制造等領(lǐng)域。
2、 非金屬加工行業(yè)：也可用于切割皮革、布料、木材、塑料、亞克力、紙張等非金屬材料，適用于服裝、家具、工藝品、廣告等行業(yè)。Double-exchange-table CNC fiber laser cutting machine
It is an advanced laser processing equipment, and the following will introduce it from aspects such as its working principle, structural composition, performance advantages and application scope:
Working Principle：
It uses a fiber laser to generate a laser beam with a high energy density, which irradiates the surface of the workpiece, making the workpiece melt or vaporize instantly. At the same time, the precise movement trajectory of the laser head is controlled by the numerical control system to achieve high-precision cutting of the workpiece.
Structural Composition
1、 Double-exchange Workbench: It consists of two workbenches that can be used alternately. When one workbench is cutting, the other workbench can simultaneously perform loading and unloading operations, which greatly saves the loading and unloading time and improves production efficiency.
2、 Laser Cutting Head: The laser is transmitted to the cutting head through the optical fiber. The optical components in the cutting head focus the laser beam on the surface of the workpiece to achieve high-precision cutting. Some cutting heads also have an automatic zoom function, which can automatically adjust the focal length according to the cutting material and thickness.
3、 Numerical Control System: It is a full-featured numerical control system. Various cutting functions can be conveniently switched through the human-machine interface. It has a built-in laser cutting process parameter library to achieve precise control of the cutting process.
4、Transmission System: Usually, gear rack or ball screw transmission is adopted, and it is equipped with a servo motor to realize the high-precision movement of the laser cutting head in the X, Y and Z axis directions, ensuring the cutting accuracy and speed.
5、 Cooling System: It adopts the water cooling method to cool the fiber laser, cutting head and other key components, ensuring that the equipment maintains stable performance during long-term operation.
Performance Advantages
1、 High Efficiency and Time-saving: The structure of the double-exchange platform enables the simultaneous operation of loading/unloading and cutting. The workbench exchange can be completed within 15-16 seconds. Compared with the traditional single-platform cutting machine, the production efficiency is greatly improved.
2、 High Cutting Quality: The energy density of the laser beam is high. The cutting notch is narrow and thin. The two sides of the cutting seam are parallel and perpendicular to the surface. The dimensional accuracy of the cut parts can reach ±0.05mm. The cutting surface is smooth, the heat-affected zone is small, and the thermal deformation of the workpiece is small.
3、 Energy-saving and Environment-friendly: The fiber laser has a high photoelectric conversion efficiency and low power consumption. Moreover, a large amount of cutting gas is not required during the cutting process, reducing energy consumption and operating costs.
4、High Safety: A closed sheet metal housing is adopted, and safety devices and door protection switches are equipped, which can effectively prevent operators from being harmed by laser radiation and splashes during the cutting process.
Application Scope
1、 Metal Processing Industry: It can cut various metal materials such as carbon steel, stainless steel, alloy steel, copper, aluminum, etc., and is widely used in fields such as sheet metal processing, chassis and electrical cabinet manufacturing, machinery manufacturing, automobile manufacturing, ship manufacturing, etc.
2、 Non-metal Processing Industry: It can also be used to cut non-metal materials such as leather, fabric, wood, plastic, acrylic, paper, etc., and is suitable for industries such as clothing, furniture, handicrafts, advertising, etc.
8）、強的柔性導(dǎo)光效果：體積小巧，結(jié)構(gòu)緊湊，易于柔性加工要求。
1). Excellent beam quality: The focused spot is smaller, the cutting lines are finer, the working efficiency is higher, and the processing quality is better.
2). High cutting speed: It is twice as fast as a CO2 laser cutting machine with the same power.
3). High stability: Imported IPG fiber lasers or Raycus fiber lasers are adopted, featuring stable performance. The service life of key components can reach up to 100,000 hours.
4). High electro-optical conversion efficiency: The electro-optical conversion efficiency of the fiber laser cutting machine is three times higher than that of the CO2 laser cutting machine, which is energy-saving and environmentally friendly.
5). Low usage cost: The power consumption of the whole machine is only 20-30% of that of similar CO2 laser cutting machines.
6). Low maintenance cost: There is no working gas for the laser; the optical fiber transmission eliminates the need for reflective lenses, which can save a large amount of maintenance costs.
7). Convenient operation and maintenance of the product: With optical fiber transmission, there is no need to adjust the optical path.
8). Strong flexible light guiding effect: It is small in size, compact in structure, and easy to meet the requirements of flexible processing.
IPG光纖激光器或銳科光纖激光器，模塊化和冗余設(shè)計；體積小巧，重量輕，便于移動；易于集成，其性能穩(wěn)定、產(chǎn)品整體質(zhì)量得到安全保障。
1. Adopt IPG fiber lasers or Raycus fiber lasers and laser power supplies.
The IPG fiber lasers or Raycus fiber lasers feature modular and redundant designs. They are compact in size and lightweight, making them easy to move. They are also easy to integrate. With stable performance, the overall quality of the products is safely guaranteed.
四、 光纖激光器的主要特點（IV. Main Features of the Fiber Laser）：
9）QBH圓周位置可調(diào)，保證每臺QBH紅點朝外，方便光纖頭的插拔；焦點位置可視窗口，確保輸入焦點與輸出焦點準(zhǔn)確一致；
1）. The fiber laser has a high electro-optical conversion efficiency, with the conversion efficiency reaching over 30%. It can significantly save power consumption during operation, reduce operating costs, and achieve high production efficiency.
2）. When the laser operates, it only requires electrical energy and does not need additional gases to generate the laser, resulting in low operating and maintenance costs.
3）. The fiber laser adopts a semiconductor modular and redundant design. There are no optical lenses in the resonant cavity, and it does not require a startup time. It has the advantages of being free of adjustment, maintenance-free, and highly stable, reducing the cost of accessories and maintenance time, which is unparalleled by traditional lasers.
4）. The output wavelength of the fiber laser is 1.06 micrometers, which is 1/10 of the CO2 wavelength. The output beam has good quality and high power density, which is conducive to the absorption of metal materials and has excellent cutting and welding capabilities, thus reducing the processing cost.
5）. The entire optical path of the machine is transmitted through optical fibers, eliminating the need for complex light-guiding systems such as mirrors. The optical path is simple, the structure is stable, and the external optical path is maintenance-free.
6）. Since the light is guided out through optical fibers, the design of the mechanical system becomes very simple, and it is very easy to integrate with robots or multi-dimensional workbenches.
7）. After adding a shutter to the laser, one laser can serve multiple machines. Through optical fiber splitting, it can be divided into multiple channels for multiple machines to work simultaneously. It is easy to expand functions, and the upgrade is convenient and simple.
8）. The fiber laser is small in size, lightweight, and its working position can be moved, occupying a small floor area.
2. Adopt an Automatic Zoom Laser Head
1）. The focal point can be automatically adjusted, suitable for various focal lengths.
2）. Capacitive sensing and a fully automatic follow-up system.
3）. Adopt composite lenses and a built-in water cooling structure.
4）. Double water cooling and constant temperature assurance for the collimation and focusing components.
5）. Adopt a drawer-type mirror base for quick replacement of the protective lens; smooth and efficient air flow design.
6). Adapt to various fiber lasers.
7). Universal for short and long focal lengths, capable of achieving good cutting effects for both thin and thick plates.
8). All are equipped with collimation protective lenses to better protect the collimating mirrors.
9). The QBH circumferential position is adjustable to ensure that the red dot of each QBH faces outward, facilitating the insertion and extraction of the optical fiber head; the focal point position visible window ensures that the input focal point is exactly the same as the output focal point.
五、技術(shù)參數(shù)表(Technical Parameter Table)：
設(shè)備型號 Equipment Model | HTD-T2-3015 | HTD-T2-4015 | HTD-T2-4020 | HTD-T2-6015 | HTD-T2-6020 | HTD-T2-6025 |
加工范圍長*寬 mm Processing Range: Length × Width | 3000*1500mm | 4000*1500mm | 4000*2000mm | 6000*1500mm | 6000*2000mm | 6000*2500mm |
X軸行程 Travel of X-axis | 1505mm | 1505mm | 2010mm | 1505mm | 2010mm | 2510mm |
Y軸行程 Travel of Y-axis | 3010mm | 4010mm | 4010mm | 6010mm | 6010mm | 6100mm |
Z軸行程 Travel of y-axis | 300mm | 300mm | 300mm | 300mm | 300mm | 300mm |
X/Y定位精度 Positioning Accuracy of X/Y Axis | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm |
X/Y重復(fù)定位精度 Repeat Positioning Accuracy of X/Y Axis | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm |
X/Y最大加速度 Maximum Speed of X/Y Axis | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G |
高度調(diào)節(jié) Height Adjustment | 平面自動跟蹤 | 平面自動跟蹤 | 平面自動跟蹤 | 平面自動跟蹤 | 平面自動跟蹤 | 平面自動跟蹤 |
最小線寬 Minimum Line Width | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm |
工作臺最大載重 Maximum Load Capacity of the Workbench | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm |
最大運行速度 Maximum Operating Speed | 600KG | 650KG | 650KG | 700KG | 700KG | 750KG |
傳動系統(tǒng) Transmission System | 龍門雙驅(qū) | 龍門雙驅(qū) | 龍門雙驅(qū) | 龍門雙驅(qū) | 龍門雙驅(qū) | 龍門雙驅(qū) |
數(shù)控系統(tǒng) Numerical Control (NC) System | CypCut | CypCut | CypCut | CypCut | CypCut | CypCut |
激光器功率 Laser Power | 1000W-30000W | 1000W-30000W | 1000W-30000W | 1000W-30000W | 1000W-30000W | 1000W-30000W |
外形尺寸（長*寬*高） ！Overall Dimensions (Length × Width × Height) | 8500*2900*1800（mm) | 11600*2900*1800（mm) | 11600*3500*1800（mm) | 14700*2900*1800（mm) | 14700*3400*1800（mm) | 14700*3850*1800（mm) |
以上參數(shù)如有變動，恕不另行通知，本公司保留對此資料的最終解釋權(quán)！
Remarks: The data listed in this document are for reference only. In case of any discrepancy between these data and the actual data of the machine tool, the actual data of the machine tool shall prevail.
The above parameters are subject to change without prior notice. Our company reserves the right to the final interpretation of this document!
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