/ INTRODUCTION
一、 HT - TS-I 全自動臺式數(shù)控光纖激光切管機或HT-TS-II全自動臺式數(shù)控光纖激光坡口切管機工作原理及應(yīng)用區(qū)域的介紹：
工作原理：
管材固定與定位：將待切割的管材放置在工作臺上，并通過夾具或定位裝置將其牢固固定，確保管材在切割過程中不會發(fā)生位移，保證切割精度。
激光發(fā)生與傳輸：數(shù)控系統(tǒng)控制光纖激光發(fā)生器產(chǎn)生高能量密度的激光束。激光束通過光纖傳輸至切割頭，在切割頭中，激光束被聚焦透鏡聚焦，形成極小的坡口切割光斑，從而在管材表面產(chǎn)生極高的能量密度。
切割頭運動控制：數(shù)控系統(tǒng)根據(jù)預(yù)先編制的切割程序，精確控制切割頭沿著管材的切割路徑進行移動。切割頭不僅可以沿著管材的軸向和徑向移動，還可以進行角度調(diào)整，以實現(xiàn)不同角度的坡口切割。
輔助氣體作用：在切割過程中，輔助氣體（如氧氣、氮氣等）通過切割頭噴出。輔助氣體一方面可以吹走管材在激光作用下熔化或汽化的材料，另一方面可以保護切割頭的鏡片，防止飛濺物對其造成損壞。同時，不同的輔助氣體在切割不同材質(zhì)的管材時，還能起到促進切割過程、提高切割質(zhì)量的作用。
坡口切割參數(shù)控制：操作人員根據(jù)管材的材質(zhì)、壁厚、坡口角度等因素，在數(shù)控系統(tǒng)中設(shè)置合適的激光功率、切割速度、輔助氣體壓力等切割參數(shù)。數(shù)控系統(tǒng)根據(jù)這些參數(shù)精確控制激光發(fā)生器、切割頭和輔助氣體系統(tǒng)的工作，以達到理想的坡口切割效果。
應(yīng)用區(qū)域：
建筑行業(yè)：用于建筑結(jié)構(gòu)中管材的加工，如鋼結(jié)構(gòu)建筑中的鋼管連接部位的坡口切割?？梢郧懈畛霾煌嵌鹊钠驴?，方便管材之間的焊接，提高建筑結(jié)構(gòu)的強度和穩(wěn)定性。
機械制造行業(yè)：在機械零部件的加工中，臺式數(shù)控光纖激光坡口切管機可用于切割各種管材，如液壓缸體、機械臂管材等。能夠滿足不同機械對管材坡口精度和質(zhì)量的要求，提高機械產(chǎn)品的性能和可靠性。
石油化工行業(yè)：適用于石油化工管道的加工，如油管、氣管等?？梢郧懈畛龇瞎に囈蟮钠驴冢ＷC管道連接的密封性和強度，防止泄漏等問題的發(fā)生。
汽車制造行業(yè)：用于汽車底盤、車架等部位的管材加工?？梢郧懈畛鼍_的坡口，便于管材的組裝和焊接，提高汽車的安全性和性能。
航空航天行業(yè)：在航空航天領(lǐng)域，對管材的加工精度和質(zhì)量要求極高。臺式數(shù)控光纖激光坡口切管機可以切割出高精度的坡口，滿足航空航天零部件的加工需求，如飛機發(fā)動機管道、機身結(jié)構(gòu)管材等的加工。
船舶制造行業(yè)：可用于船舶管道系統(tǒng)和結(jié)構(gòu)件的管材加工，如船舶的冷卻管道、船體結(jié)構(gòu)管材等。能夠切割出合適的坡口，提高船舶管道連接的可靠性和船體結(jié)構(gòu)的強度。
I. Introduction to the working principle and application areas of the HT-TS-I full-automatic desktop CNC fiber laser pipe cutting machine and the HT-TS-II full-automatic desktop CNC fiber laser bevel pipe cutting machine:
Working principle:
Pipe fixing and positioning: Place the pipe to be cut on the workbench, and firmly fix it with clamps or positioning devices to ensure that the pipe will not be displaced during the cutting process and guarantee the cutting accuracy.
Laser generation and transmission: The CNC system controls the fiber laser generator to generate a laser beam with high energy density. The laser beam is transmitted to the cutting head through the optical fiber. In the cutting head, the laser beam is focused by the focusing lens to form a very small bevel cutting spot, thus generating a very high energy density on the surface of the pipe.
Cutting head movement control: The CNC system precisely controls the cutting head to move along the cutting path of the pipe according to the pre-programmed cutting program. The cutting head can not only move axially and radially along the pipe but also adjust the angle to achieve bevel cutting at different angles.
Function of auxiliary gas: During the cutting process, auxiliary gases (such as oxygen, nitrogen, etc.) are ejected through the cutting head. On the one hand, the auxiliary gas can blow away the melted or vaporized material of the pipe under the action of the laser. On the other hand, it can protect the lens of the cutting head from being damaged by spatter. At the same time, different auxiliary gases can promote the cutting process and improve the cutting quality when cutting pipes of different materials.
Bevel cutting parameter control: The operator sets appropriate cutting parameters such as laser power, cutting speed, and auxiliary gas pressure in the CNC system according to factors such as the material, wall thickness, and bevel angle of the pipe. The CNC system precisely controls the work of the laser generator, cutting head, and auxiliary gas system according to these parameters to achieve the ideal bevel cutting effect.
II、Application areas:
Construction industry: It is used for the processing of pipes in building structures, such as the bevel cutting of the connection parts of steel pipes in steel structure buildings. It can cut bevels at different angles, making it convenient for the welding of pipes and improving the strength and stability of the building structure.
Mechanical manufacturing industry: In the processing of mechanical parts, the desktop CNC fiber laser bevel pipe cutting machine can be used to cut various pipes, such as hydraulic cylinder bodies, pipes of robotic arms, etc. It can meet the requirements of different machines for the precision and quality of pipe bevels, improving the performance and reliability of mechanical products.
Petrochemical industry: It is suitable for the processing of petrochemical pipes, such as oil pipes, gas pipes, etc. It can cut bevels that meet the technological requirements, ensure the sealing performance and strength of pipe connections, and prevent problems such as leakage.
Automobile manufacturing industry: It is used for the processing of pipes in parts such as the automobile chassis and frame. It can cut precise bevels, making it convenient for the assembly and welding of pipes and improving the safety and performance of automobiles.
Aerospace industry: In the aerospace field, there are extremely high requirements for the processing precision and quality of pipes. The desktop CNC fiber laser bevel pipe cutting machine can cut high-precision bevels to meet the processing needs of aerospace components, such as the processing of pipes for aircraft engines and fuselage structure pipes.
Shipbuilding industry: It can be used for the processing of pipes in the ship's pipeline system and structural parts, such as the cooling pipes of ships, hull structure pipes, etc. It can cut suitable bevels, improving the reliability of ship pipeline connections and the strength of the hull structure
二、 HT - TS-I 全自動臺式數(shù)控光纖激光切管機或HT-TS-II全自動臺式數(shù)控光纖激光坡口切管機通常具有以下外觀特點和組成部分：
工作臺面：位于設(shè)備的底部，是一個平整的平臺，用于放置待切割的管材。臺面通常會有一些定位裝置和夾具，用于固定管材，確保切割過程中管材不會移動。
管材輸送裝置：在工作臺的一側(cè)或兩端，可能會有管材輸送裝置，用于將管材自動輸送到切割位置。這可能包括滾輪、傳送帶或其他輸送機構(gòu)。
激光切割頭：采用國內(nèi)先進波刺激光切割頭，這是設(shè)備的關(guān)鍵部件，位于工作臺上方。激光切割頭通過光纖與Raycus激光發(fā)生器連接，它可以沿著管材的切割路徑移動，并發(fā)射高能量密度的激光束進行切割。切割頭通常還配備有輔助氣體噴嘴，用于噴出輔助氣體。
龍門架或懸臂結(jié)構(gòu)：用于支撐激光切割頭，并使其能夠在工作臺上方進行精確的移動。龍門架結(jié)構(gòu)通常橫跨整個工作臺，而懸臂結(jié)構(gòu)則從一側(cè)伸出。
控制柜：采用國內(nèi)柏楚4000+數(shù)控系統(tǒng)，數(shù)控系統(tǒng)位于設(shè)備的一側(cè)，用于控制整個切管機的運行。數(shù)控系統(tǒng)控制柜上有操作面板，操作人員可以通過面板設(shè)置切割參數(shù)、編程和監(jiān)控設(shè)備的運行狀態(tài)。
激光發(fā)生器：采用國內(nèi)優(yōu)秀銳科（Raycus）激光器，銳科（Raycus）激光器，是一個獨立的單元，放置在設(shè)備的附近。它產(chǎn)生高能量的激光束，通過光纖傳輸?shù)角懈铑^。激光發(fā)生器根據(jù)不同的管徑大小、壁厚等因素而選擇不同的HT - TS 系列臺式數(shù)控光纖激光坡口切管機功率和規(guī)格及加工長度和配置卡盤等，以適應(yīng)不同的切割需求。
輔助氣體系統(tǒng)：包括氣體儲存罐和輸送管道，用于向激光切割頭提供輔助氣體。不同的輔助氣體（如空氣、氧氣、氮氣等）可以根據(jù)管材的材質(zhì)和切割要求進行選擇。
HT - TS-I 全自動臺式數(shù)控光纖激光切管機或HT-TS-II全自動臺式數(shù)控光纖激光坡口切管機區(qū)別：HT - TS-I 全自動臺式數(shù)控光纖激光切管機把普通波刺切割頭更改能切割坡口的波刺激光切割頭就能完成為HT-TS-II全自動臺式數(shù)控光纖激光坡口切管機。
II. The HT-TS-I full-automatic desktop CNC fiber laser pipe cutting machine and the HT-TS-II full-automatic desktop CNC fiber laser bevel pipe cutting machine generally have the following appearance characteristics and components:
Workbench: Located at the bottom of the equipment, it is a flat platform used for placing the pipes to be cut. There are usually some positioning devices and fixtures on the workbench to fix the pipes, ensuring that the pipes will not move during the cutting process.
Pipe Conveying Device: On one side or at both ends of the workbench, there may be a pipe conveying device used to automatically convey the pipes to the cutting position. This may include rollers, conveyor belts or other conveying mechanisms.
Laser Cutting Head: An advanced domestic wave-stimulated laser cutting head is adopted. This is a key component of the equipment, located above the workbench. The laser cutting head is connected to the Raycus laser generator through an optical fiber. It can move along the cutting path of the pipe and emit a high-energy density laser beam for cutting. The cutting head is usually equipped with an auxiliary gas nozzle for ejecting auxiliary gas.
Gantry or Cantilever Structure: It is used to support the laser cutting head and enable it to move precisely above the workbench. The gantry structure usually spans the entire workbench, while the cantilever structure extends from one side.
Control Cabinet: The domestic Bodor 4000+ numerical control system is adopted. The numerical control system is located on one side of the equipment and is used to control the operation of the entire pipe cutting machine. There is an operation panel on the control cabinet of the numerical control system. The operator can set cutting parameters, program and monitor the operation status of the equipment through the panel.
Laser Generator: The domestic excellent Raycus laser is adopted. The Raycus laser is an independent unit, placed near the equipment. It generates a high-energy laser beam that is transmitted to the cutting head through an optical fiber. Different powers, specifications, processing lengths and chucks of the HT-TS series desktop CNC fiber laser bevel pipe cutting machine are selected according to factors such as different pipe diameters and wall thicknesses to meet different cutting requirements.
Auxiliary Gas System: It includes a gas storage tank and a conveying pipeline, which are used to supply auxiliary gas to the laser cutting head. Different auxiliary gases (such as air, oxygen, nitrogen, etc.) can be selected according to the material of the pipe and the cutting requirements.
Differences between the HT-TS-I full-automatic desktop CNC fiber laser pipe cutting machine and the HT-TS-II full-automatic desktop CNC fiber laser bevel pipe cutting machine: The HT-TS-I full-automatic desktop CNC fiber laser pipe cutting machine can be transformed into the HT-TS-II full-automatic desktop CNC fiber laser bevel pipe cutting machine by replacing the ordinary wave-stimulation cutting head with a wave-stimulation laser cutting head capable of cutting bevels。
三、三卡盤結(jié)構(gòu) 創(chuàng)新加工
三卡盤結(jié)構(gòu)設(shè)計，加工過程采用三個卡盤夾持支撐，可對管材的彎曲、扭曲較大的管材調(diào)整夾持力進行矯正切割，可避免因管料后端抖動而影響前端切割精度，運行速度快、精度高、載重高。
III、Three Chuck Structure, Innovative Processing
With the design of the three chuck structure, during the processing, three chucks are used for clamping and supporting. For pipes with large bending and twisting, the clamping force can be adjusted for correction and cutting. It can prevent the cutting accuracy at the front end from being affected by the shaking of the rear end of the pipe material, featuring fast operation speed, high precision, and high load capacity.
負載大、范圍大
激光切管機的三卡盤結(jié)構(gòu)，可避免因管料高速旋轉(zhuǎn)抖動而影響切割精度和效率。夾持范圍大，高承載力卡盤，最大夾持范圍可達500mm，最大承載可達2噸，更大填補重型管材切割需求，卡爪夾持力智能可調(diào)，夾持范圍可根據(jù)管材范圍快速更換。
Large Load and Wide Range
The three-chuck structure of the laser pipe cutting machine can prevent the cutting accuracy and efficiency from being affected by the shaking of the pipe material during high-speed rotation. It has a large clamping range. The chuck has a high load-bearing capacity, with the maximum clamping range reaching up to 500mm and the maximum load-bearing capacity reaching up to 2 tons, better meeting the cutting requirements of heavy pipes. The clamping force of the jaws can be intelligently adjusted, and the clamping range can be quickly changed according to the range of the pipes.
四、銳科（Raycus）激光器優(yōu)點：
1.為用戶節(jié)省成本。
2.切割6mm以下的金屬板材只需要吹空氣(普通空氣0.6MPa-0.8MPa),而不需要氧氣。節(jié)省使用氧氣的費用。切割速度快于同類設(shè)備。
3.切割速度高于同類設(shè)備30%，切割速度達到每分鐘4米。
4、重管多根上料 重載下料。
5、側(cè)掛式導(dǎo)軌結(jié)構(gòu)，防塵效果好；上料架型材上料，V型架接料，無需等待自動化程度高，質(zhì)量最優(yōu)。 對夾下料，可防止管材在運輸和切割過程中滾動儲料輸送架，可存儲多根管材，方便人員運輸，節(jié)省時間。
IV. Advantages of Raycus lasers:
Save costs for users.
When cutting metal sheets with a thickness of less than 6mm, only air (ordinary air at 0.6MPa - 0.8MPa) is required, and oxygen is not needed. This saves the cost of using oxygen. The cutting speed is faster than that of similar equipment.
The cutting speed is 30% higher than that of similar equipment, reaching 4 meters per minute.
Multiple heavy pipes can be loaded, and heavy-duty unloading is available.
The side-hanging guide rail structure has a good dust-proof effect; the material is loaded on the profile of the loading rack, and the V-shaped rack is used for receiving materials. There is no need to wait, and the degree of automation is high with the best quality. The opposite clamping unloading can prevent the pipes from rolling during transportation and cutting. The storage and conveying rack can store multiple pipes, which is convenient for personnel transportation and saves time
五、HT - TS全自動臺式數(shù)控光纖激光切管機特點說明：
1、本公司激光切割機采用先進國外進口IPG或Raycus(銳科)的激光器技術(shù)，光斑小，功率集中，割縫細、切割效率高，
2、采用柏楚4000+數(shù)控系統(tǒng)，采用優(yōu)質(zhì)先進的波刺黑金剛激光切割頭。
2.設(shè)備框架采用龍門雙絲杠、雙伺服電機同步驅(qū)動，運行平穩(wěn)，切割精度高。這種方式只有數(shù)百萬元的大功率激光切割機采用。切割細線條、小圓等細小圖案，不變形，效果好。采用焦距跟隨設(shè)計，即使材料表面不平整仍可保證切割質(zhì)量切縫平整、美觀，無需后序處理工序。
3.人性化設(shè)計的控制柜，方便用戶操作使用。
V. Feature Description of the HT-TS Full-automatic Desktop CNC Fiber Laser Pipe Cutting Machine:
The laser cutting machine of our company adopts the laser technology of imported IPG or Raycus (Ruike) from abroad. It has a small light spot, concentrated power, a narrow cutting seam, and high cutting efficiency.
It adopts the Bechuan 4000+ CNC system and high-quality and advanced Black King Kong laser cutting head of Bosi.
The equipment frame is driven synchronously by a gantry double lead screw and double servo motors, which runs stably and has high cutting precision. This method is only used in high-power laser cutting machines worth several million yuan. It can cut fine lines, small circles and other small patterns without deformation, and the effect is good. It adopts the focal length following design. Even if the surface of the material is uneven, it can still ensure the cutting quality. The cutting seam is flat and beautiful, and there is no need for subsequent processing procedures.
The control cabinet with a humanized design is convenient for users to operate
六、HT - TS全自動臺式數(shù)控光纖激光切管機技術(shù)參數(shù)：
型號 | HT-TR-12050 | HT-TR-9050 | HT-TR-12036 | HT-TR-9036 | HT-TR-L13050 |
加工范圍 | φ50-508mm | φ50-508mm | φ50-360mm | φ50-360mm | φ50-508mm |
□50-350mm | □50-350mm | □50-260mm | □50-260mm | □50-350mm |
定位精度 | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m |
重復(fù)定位精度 | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm |
最大空運行速度 | 40m/min | 40m/min | 60m/min | 60m/min | 40m/min |
最大空轉(zhuǎn)速度 | 50r/min | 50r/min | 80r/min | 80r/min | 50r/min |
單根管材最大質(zhì)量 | 2000kg | 2000kg | 1200kg | 1200kg | 1500kg |
最大一次性下料尺寸 | 12000mm | 9000mm | 12000mm | 9000mm | 13000mm |
推薦功率段 | 1000W-80000W |
VI. Technical Parameters of the HT-TS Full-automatic Desktop CNC Fiber Laser Pipe Cutting Machine:
| Processing Range | φ50-508mm
□50-350mm | φ50-508mm
□50-350mm | φ50-360mm
□50-260mm | φ50-360mm
□50-260mm | φ50-508mm
□50-350mm |
| Positioning Accuracy | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m |
| Repeat Positioning Accuracy | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm |
| Maximum Idle Running Speed | 40m/min | 40m/min | 60m/min | 60m/min | 40m/min |
| Maximum Idle Speed | 50r/min | 50r/min | 80r/min | 80r/min | 50r/min |
| Maximum Mass of a Single Pipe | 2000kg | 2000kg | 1200kg | 1200kg | 1500kg |
| Maximum One-time Unloading Size | 12000mm | 9000mm | 12000mm | 9000mm | 12000mm |
備注：本資料所列數(shù)據(jù)為參考數(shù)據(jù)，如與機床實際數(shù)據(jù)不符，應(yīng)以機床實際數(shù)據(jù)為準，以上參數(shù)如有變動，恕不另行通知，本公司保留對此資料的最終解釋權(quán)！
Remarks: The data listed in this document are for reference. In case of any discrepancy with the actual data of the machine tool, the actual data of the machine tool shall prevail. The above parameters are subject to change without prior notice. Our company reserves the right to interpret this document!
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