HTD - GM 三維高精密數(shù)控光纖激光切割機(jī)憑借其高精度、高速度和多樣化的切割能力，廣泛應(yīng)用于多個行業(yè)，主要應(yīng)用于小尺寸高精度產(chǎn)品的加工；以下是一些主要的應(yīng)用行業(yè)：
汽車制造行業(yè)：
零部件加工：用于切割汽車發(fā)動機(jī)、變速器等關(guān)鍵零部件的外殼、支架等，高精度的切割能保證零部件的尺寸精度和表面質(zhì)量，提升汽車的整體性能。
車身結(jié)構(gòu)件加工：切割汽車車身的車架、車門、車頂?shù)炔课坏陌宀暮凸懿?，實現(xiàn)復(fù)雜形狀的加工，滿足車身輕量化和高強(qiáng)度的設(shè)計要求。
內(nèi)飾件加工：切割汽車內(nèi)飾的裝飾板、儀表盤等部件，可進(jìn)行精細(xì)的圖案切割和個性化定制，提升內(nèi)飾的美觀度和品質(zhì)。
航空航天行業(yè)：
航空發(fā)動機(jī)部件加工：切割航空發(fā)動機(jī)的葉片、燃燒室等關(guān)鍵部件，高精度的切割能夠保證部件的尺寸精度和表面質(zhì)量，滿足航空發(fā)動機(jī)高轉(zhuǎn)速、高溫、高壓的工作要求。
機(jī)身結(jié)構(gòu)件加工：切割飛機(jī)機(jī)身的框架、蒙皮等結(jié)構(gòu)件，可實現(xiàn)復(fù)雜曲面的加工，保證機(jī)身的強(qiáng)度和輕量化設(shè)計。
航空航天零部件的修復(fù)和改裝：對于一些航空航天零部件的修復(fù)和改裝，該激光切割機(jī)能夠精確地切割和加工，保證修復(fù)和改裝的質(zhì)量。
機(jī)械制造行業(yè)：
模具加工：切割模具的模架、型腔等部件，高精度的切割能保證模具的尺寸精度和表面質(zhì)量，提高模具的使用壽命和生產(chǎn)效率。
機(jī)械設(shè)備零部件加工：切割機(jī)械設(shè)備的齒輪、軸、箱體等零部件，可實現(xiàn)多種材料的切割，滿足不同機(jī)械設(shè)備的加工需求。
通用零部件加工：加工各種通用零部件，如螺栓、螺母、墊片等，高精度的切割能保證零部件的尺寸精度和表面質(zhì)量。
電氣電子行業(yè)：
電氣設(shè)備外殼加工：切割電氣設(shè)備的外殼，如配電柜、控制柜等，可實現(xiàn)復(fù)雜形狀的加工，保證外殼的精度和防護(hù)性能。
電子元器件加工：切割電子元器件的電路板、散熱片等部件，高精度的切割能保證元器件的尺寸精度和表面質(zhì)量，提升電子設(shè)備的性能和可靠性。
電池行業(yè)：用于切割電池的外殼、極片等部件，可實現(xiàn)高精度的切割，保證電池的安全性和性能。
五金制品行業(yè)：
五金工具加工：切割五金工具的刀片、鉗子、扳手等部件，高精度的切割能保證工具的尺寸精度和表面質(zhì)量，提高工具的使用壽命和使用性能。
建筑五金加工：切割建筑五金的門窗把手、合頁、鎖具等部件，可實現(xiàn)多種材料的切割，滿足建筑五金的加工需求。
裝飾五金加工：切割裝飾五金的飾品、掛件等部件，可進(jìn)行精細(xì)的圖案切割和個性化定制，提升裝飾五金的美觀度和品質(zhì)。
廣告標(biāo)識行業(yè)：
廣告標(biāo)牌制作：切割各種材質(zhì)的廣告標(biāo)牌，如不銹鋼標(biāo)牌、鋁合金標(biāo)牌等，可實現(xiàn)復(fù)雜圖案的切割和個性化定制，提升廣告標(biāo)牌的美觀度和辨識度。
標(biāo)識制作：切割標(biāo)識的字體、圖案等部件，可進(jìn)行精細(xì)的切割和加工，保證標(biāo)識的精度和質(zhì)量。
展示道具制作：切割展示道具的框架、面板等部件，可實現(xiàn)多種材料的切割，滿足展示道具的加工需求。
廚具衛(wèi)浴行業(yè)：
醫(yī)療器械行業(yè)：
The HTD - GM three-dimensional high-precision CNC fiber laser cutting machine, relying on its high precision, high speed and diversified cutting capabilities, is widely applied in multiple industries, mainly for the processing of small-sized and high-precision products. The following are some of the main application industries:
Automobile Manufacturing Industry:
Parts Processing: It is used to cut the casings, brackets and other components of key parts such as automobile engines and transmissions. The high-precision cutting can ensure the dimensional accuracy and surface quality of the parts, improving the overall performance of the automobile.
Body Structure Parts Processing: It cuts the plates and pipes of parts such as the frame, doors and roof of the automobile body, achieving the processing of complex shapes and meeting the design requirements of lightweight and high strength of the automobile body.
Interior Parts Processing: It cuts components such as decorative panels and instrument panels of automobile interiors, enabling fine pattern cutting and personalized customization, enhancing the aesthetics and quality of the interior.
Aerospace Industry:
Aero-engine Component Processing: It cuts key components such as the blades and combustion chambers of aero-engines. The high-precision cutting can ensure the dimensional accuracy and surface quality of the components, meeting the working requirements of high rotation speed, high temperature and high pressure of aero-engines.
Airframe Structure Parts Processing: It cuts structural parts such as the frames and skins of aircraft fuselages, enabling the processing of complex curved surfaces and ensuring the strength and lightweight design of the fuselage.
Repair and Modification of Aerospace Parts: For the repair and modification of some aerospace parts, this laser cutting machine can perform precise cutting and processing, ensuring the quality of repair and modification.
Mechanical Manufacturing Industry:
Mold Processing: It cuts components such as the mold frames and cavities of molds. The high-precision cutting can ensure the dimensional accuracy and surface quality of the molds, improving the service life and production efficiency of the molds.
Mechanical Equipment Parts Processing: It cuts parts such as gears, shafts and casings of mechanical equipment, enabling the cutting of various materials and meeting the processing requirements of different mechanical equipment.
General Parts Processing: It processes various general parts such as bolts, nuts and gaskets. The high-precision cutting can ensure the dimensional accuracy and surface quality of the parts.
Electrical and Electronic Industry:
Electrical Equipment Enclosure Processing: It cuts the enclosures of electrical equipment such as distribution cabinets and control cabinets, enabling the processing of complex shapes and ensuring the accuracy and protective performance of the enclosures.
Electronic Component Processing: It cuts components such as circuit boards and heat sinks of electronic components. The high-precision cutting can ensure the dimensional accuracy and surface quality of the components, enhancing the performance and reliability of electronic equipment.
Battery Industry: It is used to cut components such as the casings and electrode sheets of batteries, enabling high-precision cutting and ensuring the safety and performance of the batteries.
Hardware Products Industry:
Hardware Tool Processing: It cuts components such as the blades, pliers and wrenches of hardware tools. The high-precision cutting can ensure the dimensional accuracy and surface quality of the tools, improving the service life and performance of the tools.
Architectural Hardware Processing: It cuts components such as door handles, hinges and locks of architectural hardware, enabling the cutting of various materials and meeting the processing requirements of architectural hardware.
Decorative Hardware Processing: It cuts components such as decorative ornaments and hanging pieces of decorative hardware, enabling fine pattern cutting and personalized customization, enhancing the aesthetics and quality of decorative hardware.
Advertising and Signage Industry:
Advertising Sign Production: It cuts advertising signs made of various materials, such as stainless steel signs and aluminum alloy signs, enabling the cutting of complex patterns and personalized customization, enhancing the aesthetics and recognition of advertising signs.
Sign Production: It cuts components such as the fonts and patterns of signs, enabling fine cutting and processing, ensuring the accuracy and quality of the signs.
Display Prop Production: It cuts components such as the frames and panels of display props, enabling the cutting of various materials and meeting the processing requirements of display props.
Kitchenware and Sanitary Ware Industry:
Kitchenware Processing: It cuts components such as the panels and cabinets of kitchenware, enabling the cutting of various materials and meeting the processing requirements of kitchenware, enhancing the aesthetics and practicality of kitchenware.
Sanitary Ware Product Processing: It cuts components such as faucets, showerheads and toilets of sanitary ware products. The high-precision cutting can ensure the dimensional accuracy and surface quality of the products, enhancing the quality and performance of sanitary ware products.
Medical Device Industry:
Medical Device Parts Processing: It cuts components such as the surgical instruments and casings of medical equipment. The high-precision cutting can ensure the dimensional accuracy and surface quality of the parts, meeting the high-precision requirements of medical devices.
Implant Processing: For the processing of some implants, such as orthopedic implants and cardiac stents, this laser cutting machine can perform precise cutting and processing, ensuring the accuracy and quality of the implants
HTD - GM 三維高精密數(shù)控光纖激光切割機(jī)性能的介紹：
采用先進(jìn)的柏楚4000+數(shù)控系統(tǒng)和高精度的傳動部件，能夠?qū)崿F(xiàn)高精度的切割。其定位精度可達(dá) ±0.05mm 甚至更高，確保切割的尺寸精度準(zhǔn)確，對于一些需要高精度加工的零部件，如汽車零部件、航空航天部件等的加工，能夠滿足嚴(yán)格的精度要求。
配備高分辨率的電容式隨動系統(tǒng)，檢測精度可達(dá) ±0.01mm，實時保持焦點與工件之間的距離在 ±0.1mm 范圍內(nèi)，即使是復(fù)雜曲面的工件，也能保證切割焦點始終處于最佳位置，從而保證切割質(zhì)量的一致性。
搭載高功率的光纖激光器，功率范圍通常在 3 - 12kW，配合高性能的切割頭和運動控制系統(tǒng)，能夠?qū)崿F(xiàn)快速的切割1。對于薄板材料，切割速度可達(dá) 50m/min 以上，大大提高了生產(chǎn)效率。
其運動部件采用輕量化設(shè)計和高加速度的驅(qū)動系統(tǒng)，使得切割頭在三維空間內(nèi)的移動速度快，加速度大，能夠快速響應(yīng)數(shù)控系統(tǒng)的指令，減少空行程時間，提高整體切割效率。
激光束質(zhì)量好，能量密度高，可達(dá) 10^7W/cm2，能夠使材料瞬間熔化和氣化，切口窄且光滑，切縫寬度通常在 0.08 - 0.3mm 之間，熱影響區(qū)小，最小可達(dá) 0.1mm 以內(nèi)，減少了后續(xù)加工工序。
輔助氣體系統(tǒng)能夠精準(zhǔn)控制氣體的壓力和流量，根據(jù)不同的材料和厚度，選擇合適的輔助氣體（如氧氣、氮氣等），有效地吹除熔渣，形成潔凈的切縫，提高切割面的質(zhì)量1。
基于先進(jìn)的數(shù)控系統(tǒng)，如發(fā)那科或西門子等知名品牌的控制系統(tǒng)，具有強(qiáng)大的運算能力和穩(wěn)定性，能夠同時控制多個軸的聯(lián)動，實現(xiàn)復(fù)雜的三維曲線切割2。
配備智能切割工藝數(shù)據(jù)庫，覆蓋 200 多種材料組合，能夠根據(jù)不同的材料、厚度和切割要求，自動匹配最佳的切割參數(shù)，如激光功率、切割速度、輔助氣體壓力等，降低了對操作人員的技術(shù)要求，同時也保證了切割質(zhì)量的穩(wěn)定性。
采用高純度、高性能的進(jìn)口IPG或國產(chǎn)優(yōu)質(zhì)Raycus銳科光纖激光器，電光轉(zhuǎn)換效率高，能耗低，相比傳統(tǒng)的二氧化碳激光器，節(jié)能效果顯著。激光器的使用壽命長，維護(hù)成本低，能夠為用戶節(jié)省大量的使用成本。
激光器的功率穩(wěn)定，功率波動范圍控制在 ±1% 以內(nèi)，保證了切割過程中激光能量的一致性，從而保證切割質(zhì)量的穩(wěn)定性。同時，激光器支持多種調(diào)制方式，如脈沖調(diào)制、連續(xù)波調(diào)制等，能夠滿足不同材料和切割工藝的需求。
具備自動上下料系統(tǒng)，如采用機(jī)器人或自動傳輸線等裝置，實現(xiàn)了工件的自動上料、定位和下料，減少了人工操作，提高了生產(chǎn)效率和加工精度，同時也降低了操作人員的勞動強(qiáng)度。
支持 CAD/CAM 軟件集成，能夠直接導(dǎo)入三維 CAD 模型，自動生成切割路徑，并進(jìn)行路徑優(yōu)化和刀具補(bǔ)償?shù)炔僮?，大大縮短了編程時間，提高了生產(chǎn)效率。此外，還具備遠(yuǎn)程監(jiān)控功能，通過網(wǎng)絡(luò)連接，操作人員可以在辦公室或其他地方遠(yuǎn)程監(jiān)控設(shè)備的運行狀態(tài)、生產(chǎn)進(jìn)度和故障信息等，實現(xiàn)了智能化的生產(chǎn)管理。
配備全封閉的防護(hù)外殼，能夠有效防止激光輻射和切割過程中產(chǎn)生的飛濺物對操作人員和周圍環(huán)境的傷害。防護(hù)門采用安全聯(lián)鎖裝置，當(dāng)門打開時，設(shè)備自動停止運行，確保操作人員的安全。
具有完善的通風(fēng)和除塵系統(tǒng)，能夠及時排除切割過程中產(chǎn)生的煙塵和有害氣體，保持工作環(huán)境的清潔和衛(wèi)生，符合職業(yè)健康和安全標(biāo)準(zhǔn)。同時，設(shè)備還配備了火災(zāi)報警和滅火裝置，能夠在發(fā)生火災(zāi)時及時報警并進(jìn)行滅火，保障設(shè)備和人員的安全。
The HTD-GM three-dimensional high-precision CNC fiber laser cutting machine is equipped with an advanced Bodor 4000+ numerical control system and high-precision transmission components, enabling high-precision cutting. Its positioning accuracy can reach ±0.05mm or even higher, which can precisely meet the processing requirements of components with strict precision requirements, such as automotive parts and aerospace components.
In addition, the equipment is equipped with a high-resolution capacitive follow-up system with a detection accuracy of up to ±0.01mm. It can control the distance between the focus and the workpiece within the range of ±0.1mm in real time. Even for workpieces with complex curved surfaces, it can ensure that the cutting focus is always in the optimal position, thus guaranteeing the high consistency of the cutting quality.
The equipment is equipped with a high-power fiber laser with a power range of 3 - 12kW, and is matched with a high-performance cutting head and motion control system, achieving extremely fast cutting speed. For thin plate materials, the cutting speed can reach over 50m/min, greatly improving production efficiency.
Meanwhile, its moving parts adopt a lightweight design and a high-acceleration drive system, enabling the cutting head to move rapidly in three-dimensional space with a large acceleration. It can quickly respond to the instructions of the numerical control system, effectively reducing the idle travel time and further enhancing the overall cutting efficiency.
The HTD-GM cutting machine has an excellent laser beam quality, with an energy density as high as 10^7W/cm2. It can instantaneously melt and vaporize the material, forming a narrow and smooth cut. The width of the cut is usually between 0.08 - 0.3mm, and the heat-affected zone is extremely small, with a minimum of less than 0.1mm, greatly reducing subsequent processing procedures.
The auxiliary gas system can accurately control the pressure and flow rate of the gas. According to different material types and thicknesses, suitable auxiliary gases, such as oxygen and nitrogen, can be precisely selected to effectively blow away the slag, forming a clean cut and significantly improving the quality of the cutting surface.
Based on advanced numerical control systems of well-known brands such as Fanuc or Siemens, the HTD-GM cutting machine has powerful computing capabilities and stability, and can control the linkage of multiple axes simultaneously, easily achieving complex three-dimensional curve cutting.
In addition, the equipment is equipped with an intelligent cutting process database covering more than 200 material combinations. According to different materials, thicknesses, and cutting requirements, it can automatically match the optimal cutting parameters, such as laser power, cutting speed, and auxiliary gas pressure. This not only reduces the technical requirements for operators but also ensures the stability of the cutting quality.
The HTD-GM uses high-purity and high-performance imported IPG or domestic high-quality Raycus fiber lasers, featuring high electro-optical conversion efficiency and low energy consumption. Compared with traditional CO? lasers, it has a remarkable energy-saving effect. The laser has a long service life and low maintenance cost, which can save a large amount of usage cost for users.
The laser has strong power stability, with the power fluctuation range controlled within ±1%. This ensures the consistency of laser energy during the cutting process, thus ensuring the stability of the cutting quality. At the same time, the laser supports multiple modulation methods, such as pulse modulation and continuous wave modulation, which can meet the diverse needs of different materials and cutting processes.
The HTD-GM is equipped with an automatic loading and unloading system. Devices such as robots or automatic transmission lines can be used to achieve automatic loading, positioning, and unloading of workpieces, greatly reducing manual operation, improving production efficiency and processing precision, and reducing the labor intensity of operators.
The equipment supports the integration of CAD/CAM software, which can directly import three-dimensional CAD models, automatically generate cutting paths, and perform operations such as path optimization and tool compensation, greatly shortening the programming time and effectively improving production efficiency. In addition, the equipment has a remote monitoring function. Operators can remotely monitor the operation status, production progress, and fault information of the equipment through network connection, realizing intelligent production management.
The HTD-GM is equipped with a fully enclosed protective shell, which can effectively block laser radiation and flying debris generated during the cutting process, protecting the safety of operators and the surrounding environment. The protective door is equipped with a safety interlock device. When the door is opened, the equipment will automatically stop running, ensuring the personal safety of operators.
The equipment also has a complete ventilation and dust removal system, which can timely remove the smoke and harmful gases generated during the cutting process, maintain a clean and hygienic working environment, and comply with occupational health and safety standards. At the same time, the equipment is equipped with a fire alarm and fire extinguishing device, which can alarm and extinguish the fire in a timely manner in case of a fire, providing comprehensive protection for the safety of the equipment and personnel。
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Remarks: The data listed in this document are for reference only. In case of any discrepancies between these data and the actual data of the machine tool, the actual data of the machine tool shall prevail. In case of any changes to the above parameters, no further notice will be given. Our company reserves the right to the final interpretation of this document!
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