數控立式金屬刨槽機工作原理

• 數控系統(tǒng)控制：操作人員首先根據待加工金屬板材的材質、厚度、槽的形狀、尺寸等要求，在數控系統(tǒng)中編寫加工程序。數控系統(tǒng)基于這些程序，精確控制機床各坐標軸的運動，包括工作臺的移動以及刀具的進給、升降等動作，確保加工精度達到預設標準。

• 刀具切削：刨槽機的刀具通常采用硬質合金或其他高硬度材料制成，具有良好的耐磨性和切削性能。在電機的驅動下，刀具以一定的轉速和進給速度對金屬板材進行切削。刀具的切削刃設計成適合刨削槽的形狀，通過與板材的相對運動，將板材上的材料逐步去除，形成所需的槽型。

• 工作臺定位與夾緊：金屬板材放置在工作臺上，工作臺配備有定位裝置和夾緊機構。定位裝置用于準確確定板材的位置，確保槽的加工位置精度。夾緊機構則在加工過程中緊緊固定住板材，防止其在刀具切削力的作用下發(fā)生位移或振動，保證加工的穩(wěn)定性和質量。

• 排屑與冷卻：在切削過程中，會產生大量的金屬碎屑和熱量。排屑裝置會及時將碎屑排出加工區(qū)域，防止碎屑堆積影響加工精度和刀具壽命。同時，冷卻系統(tǒng)會向刀具和加工區(qū)域噴射冷卻液，降低切削溫度，減少刀具磨損，提高加工表面質量。

Working Principle of the CNC Vertical Metal Grooving Machine

• CNC System Control: First, the operator writes a machining program in the CNC system according to the requirements of the metal sheet to be processed, such as the material, thickness, groove shape, and dimensions. Based on these programs, the CNC system accurately controls the movement of each coordinate axis of the machine tool, including the movement of the worktable and the feed and lifting of the cutting tool, etc., to ensure that the machining accuracy reaches the preset standard.

• Cutting Tool Cutting: The cutting tool of the grooving machine is usually made of cemented carbide or other high-hardness materials, which has good wear resistance and cutting performance. Driven by the motor, the cutting tool cuts the metal sheet at a certain rotational speed and feed rate. The cutting edge of the cutting tool is designed to be suitable for the shape of the grooving. Through the relative movement with the sheet, the material on the sheet is gradually removed to form the required groove shape.

• Worktable Positioning and Clamping: The metal sheet is placed on the worktable, and the worktable is equipped with a positioning device and a clamping mechanism. The positioning device is used to accurately determine the position of the sheet to ensure the machining position accuracy of the groove. The clamping mechanism firmly fixes the sheet during the machining process to prevent it from shifting or vibrating under the action of the cutting force of the cutting tool, ensuring the stability and quality of the machining.

• Chip Removal and Cooling: During the cutting process, a large amount of metal chips and heat will be generated. The chip removal device will promptly remove the chips from the machining area to prevent the accumulation of chips from affecting the machining accuracy and the service life of the cutting tool. At the same time, the cooling system will spray coolant onto the cutting tool and the machining area to reduce the cutting temperature, reduce the wear of the cutting tool, and improve the surface quality of the machining.

• 數控立式金屬刨槽機比數控臥式刨槽機的優(yōu)點
• 在現(xiàn)代金屬加工行業(yè)的精密制造體系中，數控刨槽機憑借其精準高效的加工性能，成為生產線上不可或缺的核心設備。其中，數控立式金屬刨槽機與數控臥式刨槽機作為兩大主流機型，在實際應用中展現(xiàn)出不同的技術特性。相較于數控臥式刨槽機，數控立式金屬刨槽機在空間優(yōu)化、精度把控、生產效率以及人機工程等維度，均展現(xiàn)出卓越的技術優(yōu)勢。
• 一、空間利用率與工件裝夾的革新突破
• 數控立式金屬刨槽機采用垂直布局設計，其顯著優(yōu)勢在于大幅壓縮設備占地面積，有效緩解車間空間緊張的難題。對于寸土寸金的現(xiàn)代化廠房而言，這種緊湊的空間利用模式，不僅釋放出更多寶貴的生產區(qū)域，還為后續(xù)生產線的靈活擴展預留了可能。在工件裝夾環(huán)節(jié)，立式結構賦予操作人員得天獨厚的操作便利性。從多個方位無障礙接近工件，配合重力輔助定位機制，無論是大型金屬構件，還是形狀復雜的異形件，均可實現(xiàn)快速精準的裝夾固定。相比之下，數控臥式刨槽機因工件水平放置，不僅需要借助復雜的輔助工裝，在裝夾大型工件時更需預留大面積操作空間，導致設備占地面積激增，裝夾流程繁瑣耗時，嚴重影響生產效率。
• 二、精密加工領域的極致追求
• 在加工精度方面，數控立式金屬刨槽機憑借獨特的力學設計，構建起天然的精度保障體系。加工過程中，刀具與工件所受重力、切削力方向與設備力學結構完美契合，有效抑制振動與變形，確保加工過程的穩(wěn)定性。搭配先進的數控系統(tǒng)與高精度傳動機構，從微米級的刨槽深度控制，到毫厘不差的角度精度，均能實現(xiàn)精準無誤的加工操作。反觀數控臥式刨槽機，由于工件水平狀態(tài)下切削力與重力的復雜耦合，極易引發(fā)工件與刀具的微小位移，這種誤差在薄壁金屬加工或高精度零部件制造中不斷累積，最終導致加工精度難以達標，無法滿足高端制造領域的嚴苛要求。
• 三、生產效率的全面躍升
• 數控立式金屬刨槽機在生產效率上實現(xiàn)了質的飛躍。其立式結構設計巧妙利用重力原理，使加工產生的切屑能夠自動滑落，避免切屑堆積干擾加工進程，有效減少停機清理時間，保障生產連續(xù)性。更為突出的是，該機型能夠實現(xiàn)工件多面同時加工，無需頻繁翻轉工件，大幅縮減輔助工時，顯著提升單位時間內的加工產量。與之形成鮮明對比的是，數控臥式刨槽機在加工過程中，切屑極易堆積在工件與刀具周圍，迫使設備頻繁停機清理，打斷生產節(jié)奏。此外，若需對工件多面進行加工，還需反復裝夾調整，進一步降低整體生產效率。
• 四、人機工程與設備維護的人性化設計
• 在設備維護與操作體驗方面，數控立式金屬刨槽機充分體現(xiàn)了人性化設計理念。關鍵功能部件布局合理，外露式設計便于操作人員快速開展日常檢查、維護保養(yǎng)及刀具更換工作，有效降低設備維護難度與成本。同時，符合人體工程學的操作界面設計，使操作人員能夠以舒適的站立姿勢完成操作，減少長時間作業(yè)帶來的疲勞感，提升工作舒適度與安全性。反觀數控臥式刨槽機，因部分關鍵部件位置低矮或被工件遮擋，維護檢修時需操作人員彎腰操作或借助工具輔助，不僅增加了維護難度，還可能因操作不便引發(fā)安全隱患，長期使用易導致操作人員身體疲勞，影響工作效率與質量。
• 綜上所述，數控立式金屬刨槽機在空間利用、加工精度、生產效率及設備維護等方面的卓越表現(xiàn)，使其在與數控臥式刨槽機的對比中脫穎而出。在金屬加工行業(yè)向智能化、精密化轉型升級的浪潮中，企業(yè)應充分考量自身生產需求、車間布局及成本預算等因素，合理選擇刨槽機類型，以充分發(fā)揮設備效能，提升核心競爭力，在激烈的市場競爭中占據優(yōu)勢地位。

• Advantages of CNC Vertical Metal Grooving Machine over CNC Horizontal Grooving Machine

• In the precision manufacturing system of the modern metal processing industry, CNC grooving machines have become indispensable core equipment on the production line due to their precise and efficient processing performance. Among them, the CNC vertical metal grooving machine and the CNC horizontal grooving machine, as the two major mainstream models, exhibit different technical characteristics in practical applications. Compared with the CNC horizontal grooving machine, the CNC vertical metal grooving machine demonstrates outstanding technical advantages in terms of space optimization, precision control, production efficiency, and ergonomics.

• I. Innovative Breakthroughs in Space Utilization and Workpiece Clamping

• The CNC vertical metal grooving machine adopts a vertical layout design, and its remarkable advantage lies in significantly reducing the floor area of the equipment, effectively alleviating the problem of tight space in the workshop. For modern factories where space is at a premium, this compact space utilization mode not only frees up more valuable production areas but also reserves the possibility for the flexible expansion of the production line in the future. In the workpiece clamping process, the vertical structure provides operators with unique operational convenience. With unobstructed access to the workpiece from multiple directions and the assistance of the gravity-assisted positioning mechanism, whether it is a large metal component or a complex-shaped irregular part, rapid and accurate clamping and fixing can be achieved. In contrast, due to the horizontal placement of the workpiece on the CNC horizontal grooving machine, not only complex auxiliary workpieces are required, but also a large operating space needs to be reserved when clamping large workpieces, resulting in a significant increase in the floor area of the equipment and a cumbersome and time-consuming clamping process, which seriously affects production efficiency.

• II. The Ultimate Pursuit in the Field of Precision Machining

• In terms of machining accuracy, the CNC vertical metal grooving machine builds a natural precision assurance system with its unique mechanical design. During the machining process, the directions of the gravity and cutting force applied to the tool and the workpiece perfectly match the mechanical structure of the equipment, effectively suppressing vibration and deformation and ensuring the stability of the machining process. Paired with an advanced CNC system and high-precision transmission mechanism, from the micron-level control of the grooving depth to the precise angle accuracy, all machining operations can be carried out accurately. On the contrary, for the CNC horizontal grooving machine, due to the complex coupling of the cutting force and gravity in the horizontal state of the workpiece, it is extremely easy to cause small displacements of the workpiece and the tool. This error accumulates continuously in the processing of thin-walled metals or the manufacturing of high-precision parts, ultimately leading to the inability to meet the machining accuracy requirements and failing to meet the stringent requirements of the high-end manufacturing field.

• III. A Comprehensive Leap in Production Efficiency

• The CNC vertical metal grooving machine has achieved a qualitative leap in production efficiency. Its vertical structure design cleverly utilizes the principle of gravity, enabling the chips generated during machining to slide off automatically, avoiding chip accumulation from interfering with the machining process, effectively reducing the downtime for cleaning, and ensuring the continuity of production. More prominently, this model can achieve simultaneous machining of multiple surfaces of the workpiece without the need for frequent flipping of the workpiece, greatly reducing the auxiliary working hours and significantly increasing the processing output per unit time. In sharp contrast, during the machining process of the CNC horizontal grooving machine, chips are extremely likely to accumulate around the workpiece and the tool, forcing the equipment to stop frequently for cleaning and interrupting the production rhythm. In addition, if multiple surfaces of the workpiece need to be machined, repeated clamping and adjustment are required, further reducing the overall production efficiency.

• IV. Humanized Design of Ergonomics and Equipment Maintenance

• In terms of equipment maintenance and operation experience, the CNC vertical metal grooving machine fully reflects the concept of humanized design. The key functional components are reasonably arranged, and the exposed design facilitates operators to quickly carry out daily inspections, maintenance, and tool replacement, effectively reducing the difficulty and cost of equipment maintenance. At the same time, the operation interface designed in line with ergonomics allows operators to complete the operation in a comfortable standing position, reducing the fatigue caused by long-term work and improving work comfort and safety. In contrast, for the CNC horizontal grooving machine, due to the low position of some key components or being blocked by the workpiece, operators need to bend over or use tools for assistance during maintenance and inspection, which not only increases the difficulty of maintenance but may also cause potential safety hazards due to inconvenient operation. Long-term use is likely to cause physical fatigue to operators, affecting work efficiency and quality.

  
  

• In conclusion, the outstanding performance of the CNC vertical metal grooving machine in space utilization, machining accuracy, production efficiency, and equipment maintenance makes it stand out in the comparison with the CNC horizontal grooving machine. In the wave of intelligent and precision transformation and upgrading of the metal processing industry, enterprises should fully consider their own production needs, workshop layout, cost budget, and other factors, and reasonably select the type of grooving machine to give full play to the equipment's effectiveness, enhance their core competitiveness, and gain an advantage in the fierce market competition.
  
  

一、HTKC系列全自動數控立式金屬開槽機（CNC Vertical Metal Grooving Machine）

      1、本機床為不銹鋼裝飾、門類折彎、金屬制品等行業(yè)通用加工機床，由固定工作臺、橫梁及滑架組成。工作臺固定，橫梁由滾珠絲桿副傳動沿導軌作水平縱向移動，以確定 V型槽間距?；芡ㄟ^滾動直線導軌副在橫梁上作橫向往復運動，實現(xiàn)開槽切削主運動，刀架由步進電機實現(xiàn)上下移動，控制開槽的切削深度，氣動裝置用于工件的定位壓緊。以及在切削過程中采用噴霧潤滑冷卻，保證產品加工質量，提高刀具使用壽命。

CNC Vertical Metal Grooving Machine

(Y-axis and Z-axis are fully automatically controlled, and there is a human-machine dialogue through a touch screen)

1. This machine tool is a general-purpose processing machine tool for industries such as stainless steel decoration, door bending, and metal products. It is composed of a fixed worktable, a crossbeam, and a carriage. The worktable is fixed. The crossbeam is driven by a ball screw pair to move horizontally and longitudinally along the guide rail to determine the spacing of the V-shaped grooves. The carriage makes reciprocating transverse movements on the crossbeam through a linear rolling guide pair to achieve the main movement of grooving and cutting. The tool holder moves up and down through a stepper motor to control the cutting depth of the grooving. The pneumatic device is used for the positioning and clamping of the workpiece. In addition, spray lubrication and cooling are adopted during the cutting process to ensure the processing quality of the product and improve the service life of the cutting tool.

      2、HTKC系列數控雙刀頭/4刀頭/6刀頭/8刀頭刨槽機參數（Parameters of CNC Grooving Machine with Double Tool Heads/ Four Tool Heads/ Six Tool Heads/ Eight Tool Heads）：