雙頭或多頭臥式數(shù)控龍門式開槽機適用于哪些行業(yè)？

• 金屬加工行業(yè)

• 不銹鋼加工：用于對不銹鋼板材進行開槽加工，制作各種不銹鋼制品，如不銹鋼門窗、不銹鋼家具、不銹鋼裝飾件等。

• 碳鋼及合金鋼加工：對碳鋼、合金鋼等金屬板材進行開槽，以滿足機械制造、汽車制造、航空航天等領(lǐng)域?qū)α悴考募庸ば枨?。例如，汽車發(fā)動機缸體、飛機機翼結(jié)構(gòu)件等的加工可能會用到這種設(shè)備。

• 建筑裝飾行業(yè)

• 幕墻加工：在建筑幕墻的制造中，用于對鋁合金、鋼材等幕墻龍骨材料進行開槽，以便安裝玻璃、石材等幕墻面板，保證幕墻的結(jié)構(gòu)強度和穩(wěn)定性。

• 門窗加工：對門窗型材進行開槽，用于安裝五金配件、密封膠條等，提高門窗的密封性、防水性和美觀度。

• 室內(nèi)裝飾：在室內(nèi)裝飾中，可對各種裝飾板材如木板、人造板、石材等進行開槽，用于制作家具、背景墻、裝飾線條等，實現(xiàn)不同的造型和裝飾效果。

• 電子電器行業(yè)

• 電器外殼加工：對電子電器產(chǎn)品的外殼材料如鋼板、鋁板等進行開槽加工，以便安裝各種零部件、散熱片、連接線等，同時保證外殼的整體強度和美觀度。例如，電腦機箱、配電柜等外殼的加工。

• 電路板制造：在電路板的生產(chǎn)過程中，可能需要使用開槽機對絕緣基板進行開槽，以便安裝電子元件或進行線路布局。

• 包裝行業(yè)

• 紙箱加工：用于對紙板進行開槽，以便折疊成紙箱。通過精確的開槽，可以使紙箱的邊角整齊、尺寸準確，提高紙箱的質(zhì)量和生產(chǎn)效率。

• 木箱加工：對木板進行開槽，用于制作木箱的榫卯結(jié)構(gòu)或安裝合頁、把手等配件，增強木箱的牢固性和實用性。

Which industries are double-head or multi-head horizontal CNC gantry grooving machines suitable for?Double-head or multi-head horizontal CNC gantry grooving machines are characterized by high precision, high efficiency, and high automation, and are suitable for the following industries:

• Metal Processing Industry

• Stainless Steel Processing: It is used for grooving stainless steel sheets to manufacture various stainless steel products, such as stainless steel doors and windows, stainless steel furniture, and stainless steel decorative parts.

• Carbon Steel and Alloy Steel Processing: Groove carbon steel, alloy steel, and other metal sheets to meet the processing requirements of components in fields such as machinery manufacturing, automotive manufacturing, and aerospace. For example, the processing of automotive engine blocks, aircraft wing structural components, etc. may use this kind of equipment.

• Construction and Decoration Industry

• Curtain Wall Processing: In the manufacturing of building curtain walls, it is used to groove curtain wall keel materials such as aluminum alloys and steel to install glass, stone, and other curtain wall panels, ensuring the structural strength and stability of the curtain wall.

• Door and Window Processing: Groove door and window profiles to install hardware accessories, sealing rubber strips, etc., improving the airtightness, waterproofness, and aesthetics of doors and windows.

• Interior Decoration: In interior decoration, it can groove various decorative sheets such as wood boards, artificial boards, and stones to make furniture, feature walls, decorative moldings, etc., achieving different shapes and decorative effects.

• Electronics and Electrical Appliance Industry

• Electrical Appliance Shell Processing: Groove the shell materials of electronic and electrical products, such as steel plates and aluminum plates, to install various components, heat sinks, connecting wires, etc., while ensuring the overall strength and aesthetics of the shell. For example, the processing of computer cases, distribution cabinets, and other shells.

• Circuit Board Manufacturing: In the production process of circuit boards, a grooving machine may be required to groove the insulating substrate for installing electronic components or for circuit layout.

• Packaging Industry

• Carton Processing: It is used to groove cardboard for folding into cartons. Through precise grooving, the corners of the cartons can be neat and the dimensions accurate, improving the quality and production efficiency of the cartons.

• Wooden Box Processing: Groove wooden boards for making the mortise and tenon structure of wooden boxes or installing accessories such as hinges and handles, enhancing the firmness and practicality of the wooden boxes.

雙頭或多頭臥式數(shù)控龍門式開槽機的工作效率有多高？

• 刀具數(shù)量和布局：雙頭或多頭設(shè)計使得機床能夠同時進行多個開槽操作，相比單頭開槽機，在單位時間內(nèi)能夠完成更多的開槽任務(wù)。例如，一臺雙頭開槽機理論上的開槽效率是單頭開槽機的兩倍。如果是多頭設(shè)計，效率提升會更顯著，如四頭開槽機同時工作，能極大提高加工效率。

• 切削速度：這類開槽機通常采用高性能的伺服電機驅(qū)動，配合先進的數(shù)控系統(tǒng)，能夠?qū)崿F(xiàn)較高的切削速度。一般情況下，對于普通金屬材料，切削速度可以達到每分鐘數(shù)十米甚至更高。以加工鋁合金板材為例，切削速度可能在 50 - 100 米 / 分鐘左右，而對于硬度較高的不銹鋼材料，切削速度可能會降低到 30 - 50 米 / 分鐘。

• 進給速度：機床的進給速度也相當(dāng)可觀，一般能達到每分鐘數(shù)米甚至十幾米。例如，在對厚度為 5 毫米的鋼板進行開槽加工時，進給速度可能設(shè)定在 3 - 8 米 / 分鐘。同時，由于采用了高精度的齒輪齒條傳動或滾珠絲杠傳動，機床在高速進給的情況下仍能保持較高的定位精度，確保開槽的尺寸精度和表面質(zhì)量。

• 自動化程度：配備自動上料裝置、刀具自動更換系統(tǒng)和自動化噴霧冷卻系統(tǒng)等自動化功能，減少了人工上下料和刀具更換的時間，提高了生產(chǎn)效率。自動上料裝置可以在短時間內(nèi)完成板材的上料和定位，通常每小時能夠上料數(shù)十次甚至更多，具體次數(shù)取決于板材的尺寸和重量。刀具自動更換系統(tǒng)能夠在數(shù)秒內(nèi)完成刀具的更換，大大縮短了因刀具磨損或損壞而導(dǎo)致的停機時間。

• Number and Layout of Cutting Tools: The double-head or multi-head design enables the machine tool to perform multiple grooving operations simultaneously. Compared with a single-head grooving machine, it can complete more grooving tasks within a unit of time. For example, theoretically, the grooving efficiency of a double-head grooving machine is twice that of a single-head grooving machine. If it has a multi-head design, the efficiency improvement will be even more significant. For instance, when the four cutting heads of a four-head grooving machine work simultaneously, the processing efficiency can be greatly enhanced.

• Cutting Speed: This type of grooving machine usually adopts high-performance servo motors for driving and is equipped with an advanced numerical control system, which can achieve a relatively high cutting speed. Generally speaking, for common metal materials, the cutting speed can reach dozens of meters per minute or even higher. For example, when processing aluminum alloy sheets, the cutting speed may be around 50 - 100 meters per minute, while for stainless steel materials with higher hardness, the cutting speed may decrease to 30 - 50 meters per minute.

• Feed Rate: The feed rate of the machine tool is also quite considerable, generally able to reach several meters or even more than ten meters per minute. For example, when grooving a steel plate with a thickness of 5 millimeters, the feed rate may be set at 3 - 8 meters per minute. At the same time, due to the adoption of high-precision gear-rack transmission or ball screw transmission, the machine tool can still maintain a high positioning accuracy during high-speed feeding, ensuring the dimensional accuracy and surface quality of the grooving.

• Degree of Automation: It is equipped with automated functions such as an automatic feeding device, an automatic tool changing system, and an automated spray cooling system, which reduces the time for manual loading and unloading of materials and tool changing, thus improving production efficiency. The automatic feeding device can complete the loading and positioning of the sheet material in a short time, usually being able to load materials dozens of times or even more per hour. The specific number of times depends on the size and weight of the sheet material. The automatic tool changing system can complete the tool change within a few seconds, greatly shortening the downtime caused by tool wear or damage.

一、性能特點//

1、HTKC-BM開槽機機座、橫梁均采用框架結(jié)構(gòu)設(shè)計，工作臺面使用50mm低合金高強度結(jié)構(gòu)鋼，框架采用高強度Q345鋼板，機座整體剛性好，堅固耐用。

2、嚴格按照機床加工工藝制作，采用整體回火處理，消除焊接應(yīng)力減少設(shè)備變形。

3、通過噴砂處理保證漆面涂裝效果清晰美觀。

4、HTKC-BM系列開槽機加工件采用氣動夾緊系統(tǒng)固定，開槽速度快并保證強力夾緊。

I. Performance Characteristics

1. The machine base and crossbeam of the HTKC-BM slotting machine adopt a frame structure design. The worktable surface is made of 50mm low-alloy high-strength structural steel, and the frame is made of high-strength Q345 steel plates. The overall rigidity of the machine base is excellent, and it is sturdy and durable.

2. It is manufactured in strict accordance with the machining process of machine tools, and undergoes integral tempering treatment to eliminate welding stress and reduce equipment deformation.

3. The sandblasting treatment ensures that the paint coating effect is clear and aesthetically pleasing.

4. The workpieces processed by the HTKC-BM series slotting machine are fixed by a pneumatic clamping system, which enables fast slotting speed and ensures powerful clamping force.

二、HTKC-BM系列數(shù)控雙頭或多頭刨開槽機參數(shù)（Parameters of CNC Double-head or Multi-head Planer Slotting Machine）：