價(jià)格低廉：這是經(jīng)濟(jì)型校平機(jī)最顯著的優(yōu)勢(shì)。它的制造成本相對(duì)較低，價(jià)格通常只有高端或?qū)I(yè)型校平機(jī)的幾分之一甚至更低，能讓預(yù)算有限的中小企業(yè)以較低成本獲得板材校平能力，降低了生產(chǎn)設(shè)備的采購門檻。
操作簡(jiǎn)便：經(jīng)濟(jì)型校平機(jī)的設(shè)計(jì)通常較為簡(jiǎn)單，操作界面簡(jiǎn)潔明了，易于上手。不需要操作人員具備復(fù)雜的專業(yè)知識(shí)和長(zhǎng)時(shí)間的培訓(xùn)，普通工人經(jīng)過短期培訓(xùn)即可熟練操作，減少了人工成本和培訓(xùn)時(shí)間。
維護(hù)成本低：其結(jié)構(gòu)簡(jiǎn)單，零部件數(shù)量相對(duì)較少，且大多采用常見的通用零部件，維修保養(yǎng)容易，配件價(jià)格也較為便宜。在設(shè)備出現(xiàn)故障時(shí)，能夠快速進(jìn)行維修，降低了維修成本和停機(jī)時(shí)間，提高了生產(chǎn)效率。
適用性強(qiáng)：雖然是經(jīng)濟(jì)型校平機(jī)，但它仍能滿足一般板材加工企業(yè)的基本校平需求，可對(duì)多種材質(zhì)、不同厚度的板材進(jìn)行校平，如常見的低碳鋼、不銹鋼、鋁板以及一些塑料板材等，適用范圍較廣，能在一定程度上滿足不同用戶的多樣化需求。
經(jīng)濟(jì)性校平機(jī)通過對(duì)金屬和非金屬板材的校平，能夠滿足不同行業(yè)對(duì)板材平整度的要求，提高產(chǎn)品質(zhì)量和生產(chǎn)效率，同時(shí)因其經(jīng)濟(jì)性，適用于對(duì)成本較為敏感的中小企業(yè)或?qū)πＦ骄纫蟛皇菢O高的一般性生產(chǎn)加工場(chǎng)景。
這是一款經(jīng)濟(jì)型板材校平機(jī)型，可以通過上下對(duì)輥平整板材，主機(jī)采用7-11工作輥，實(shí)心工作鍛造輥，經(jīng)過調(diào)制處理后再進(jìn)行深層鍍鉻處理，表面光潔度很高，在整個(gè)平板過程中使板材平整推進(jìn)，下端工作輥兩邊配有輔助支承輥易于調(diào)節(jié)，從而達(dá)到平板效果，精度控制在每平米土1毫米以內(nèi)，前段可選配一套簡(jiǎn)易送料機(jī)構(gòu)，后面再配備一臺(tái)便于剪切的液壓經(jīng)濟(jì)型數(shù)控剪板機(jī)，可以實(shí)現(xiàn)自動(dòng)計(jì)數(shù)剪切，使得整套機(jī)器完全控制自動(dòng)運(yùn)行，真正達(dá)到數(shù)控自動(dòng)化，這也是經(jīng)濟(jì)實(shí)惠的一種推薦機(jī)型。
I. The economical leveling machine is suitable for the processing of various fields and materials. The main applicable scopes are as follows:
It is used for leveling the components such as the body plates, engine hoods, and vehicle doors of automobiles. It ensures the flatness of the plates, which is beneficial for subsequent processes such as stamping and welding, and improves the quality and assembly accuracy of automobile parts.
It levels the metal plates used for the casings of electronic equipment, such as computer cases and mobile phone casings. It guarantees the flatness and aesthetic appearance of the casings, and is also conducive to improving the heat dissipation performance and overall quality of the electronic equipment.
It levels various metal plates used for furniture manufacturing, such as the panels and frames of tables and chairs, as well as the side panels and door panels of filing cabinets. It makes the surface of the furniture smooth and flat, enhancing the appearance quality and usability of the furniture.
In the field of architectural decoration, it can be used to level various metal decorative plates, such as aluminum single panels and stainless steel decorative plates. It enables these plates to be better applied in projects such as exterior wall decoration, interior ceiling, and partition of buildings, enhancing the decorative effect.
For plastic plates that require high-precision flatness, such as plastic decorative plates and plastic packaging plates, the economical leveling machine can level them, improving the flatness of the plates to meet the needs of different application scenarios.
In the production of rubber products, the leveling machine can be used to level rubber plates, providing flat plates for subsequent processes such as cutting and forming, and improving the quality and dimensional accuracy of rubber products.
Compared with other types of leveling machines, the economical leveling machine has the following advantages:
This is the most prominent advantage of the economical leveling machine. Its manufacturing cost is relatively low, and the price is usually only a fraction or even lower than that of high-end or professional leveling machines. It enables small and medium-sized enterprises with limited budgets to obtain the plate leveling ability at a lower cost, reducing the procurement threshold of production equipment.
The design of the economical leveling machine is usually relatively simple, and the operation interface is concise and clear, making it easy to use. Operators do not need to have complex professional knowledge or undergo long-term training. Ordinary workers can operate it proficiently after short-term training, reducing labor costs and training time.
Its structure is simple, with a relatively small number of components. Most of the components are common and universal, making maintenance easy, and the price of accessories is relatively low. When the equipment breaks down, it can be repaired quickly, reducing maintenance costs and downtime, and improving production efficiency.
Although it is an economical leveling machine, it can still meet the basic leveling needs of general plate processing enterprises. It can level plates of various materials and different thicknesses, such as common low-carbon steel, stainless steel, aluminum plates, and some plastic plates. Its wide applicable range can meet the diverse needs of different users to a certain extent.
The economical leveling machine levels metal and non-metal plates, meeting the flatness requirements of different industries, improving product quality and production efficiency. At the same time, due to its economy, it is suitable for small and medium-sized enterprises that are sensitive to costs or general production and processing scenarios where the requirement for leveling accuracy is not extremely high.
This is an economical plate leveling machine. It can level plates through the upper and lower opposing rolls. The main machine is equipped with 7-11 working rolls, and the solid working forged rolls are deeply chrome-plated after being quenched and tempered. The surface finish is very high. During the whole plate leveling process, the plates are smoothly pushed forward. Both sides of the lower working rolls are equipped with auxiliary support rolls, which are easy to adjust, so as to achieve the plate leveling effect. The precision is controlled within ±1 millimeter per square meter. A set of simple feeding mechanism can be optionally configured at the front end, and a hydraulic economical numerical control shearing machine that is convenient for shearing can be equipped at the back. It can realize automatic counting and shearing, making the whole set of machines operate automatically under full control, truly achieving numerical control automation. This is also a recommended model with high cost-effectiveness.
二、HTJP43系列經(jīng)濟(jì)型校平主機(jī)常用規(guī)格（II. Commonly used specifications of the HTJP43 series economical leveling main machine）：
| 規(guī)格參數(shù) | 描述 |
|---|
| 可加工板材厚度 | 通常為 0.5 - 6mm（不同型號(hào)有所不同） |
| 可加工板材寬度 | 1000mm、1250mm、1500mm 等常見規(guī)格 |
| 校平輥數(shù)量 | 一般為 7 - 11 根 |
| 校平精度 | 平面度可達(dá) ±0.1 - ±0.5mm/m2（根據(jù)板材材質(zhì)和厚度有所不同） |
| 工作速度 | 5 - 20m/min 左右 |
| 電機(jī)功率 | 主驅(qū)動(dòng)電機(jī) 3 - 7.5kW，其他輔助電機(jī)功率根據(jù)具體配置而定 |
| 機(jī)器重量 | 1 - 3 噸左右 |
| 外形尺寸（長(zhǎng) × 寬 × 高） | 約 3000mm×1500mm×1800mm（因型號(hào)而異） |
| 配置 | - 校平輥：通常采用優(yōu)質(zhì)合金鋼制造，表面淬火處理，硬度高、耐磨性好。
- 驅(qū)動(dòng)系統(tǒng)：采用電機(jī)通過減速機(jī)帶動(dòng)校平輥轉(zhuǎn)動(dòng)，保證穩(wěn)定的動(dòng)力輸出。
- 上下料裝置：簡(jiǎn)單的手動(dòng)或半自動(dòng)上下料平臺(tái)，方便板材的裝卸。
- 控制系統(tǒng)：基本的電氣控制系統(tǒng)，可實(shí)現(xiàn)電機(jī)的啟動(dòng)、停止、調(diào)速等功能，部分型號(hào)可能具備簡(jiǎn)單的故障診斷和報(bào)警功能。
- 機(jī)身結(jié)構(gòu)：采用焊接鋼結(jié)構(gòu)，經(jīng)過時(shí)效處理，具有較高的強(qiáng)度和穩(wěn)定性。 |
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