2-HT67K雙機(jī)聯(lián)動(dòng)板料折彎?rùn)C(jī)性能與特點(diǎn)

      滑塊行程和后擋料架位軒采用機(jī)動(dòng)快速調(diào)節(jié)，手動(dòng)微調(diào)，電子數(shù)控顯示。

      每臺(tái)設(shè)備均配有下列機(jī)械性能。

Performance and Characteristics of 2-HT67K Double-machine Linkage Sheet Metal Press Brake

- Two HT67K series press brakes of the same specification are selected and equipped with a double-machine linkage synchronization device.

- When the two press brakes are linked, they can process extra-long workpieces.

- The two machines can also be used separately at the same time, which improves production efficiency. They are equipped with a deflection compensation mechanism.

- The synchronization mechanism adopts a mechanical-hydraulic servo system and mechanical stoppers.

- The stroke of the slider and the position of the backgauge are adjusted quickly by machine power, fine-tuned manually, and displayed numerically by an electronic control system.

- Each piece of equipment is equipped with the following mechanical properties.

2-HTB-6000T/12M 雙機(jī)聯(lián)動(dòng)、DA69T 6+ 1數(shù)控折彎?rùn)C(jī)的工作原理如下：

數(shù)控系統(tǒng)控制

DA69T數(shù)控系統(tǒng)作為核心控制單元，具有6+ 1軸控制能力。操作人員通過數(shù)控系統(tǒng)的操作界面輸入折彎參數(shù)，如折彎角度、長(zhǎng)度、速度等，系統(tǒng)依據(jù)這些參數(shù)生成精確的控制指令，以規(guī)劃滑塊的運(yùn)動(dòng)軌跡和動(dòng)作順序。

雙機(jī)聯(lián)動(dòng)原理

兩臺(tái)折彎?rùn)C(jī)通過電氣控制系統(tǒng)實(shí)現(xiàn)同步聯(lián)動(dòng)。在工作時(shí)，兩臺(tái)機(jī)器的相應(yīng)軸會(huì)同時(shí)接收數(shù)控系統(tǒng)發(fā)出的指令，以相同的速度、位移等參數(shù)進(jìn)行動(dòng)作，確保在對(duì)12米長(zhǎng)的板材進(jìn)行折彎時(shí)，能夠在整個(gè)長(zhǎng)度方向上均勻施加壓力，保證折彎精度和板材的平整度。

電液伺服驅(qū)動(dòng)

數(shù)控系統(tǒng)發(fā)出的電信號(hào)傳達(dá)到電液伺服閥，電液伺服閥根據(jù)電信號(hào)精確控制液壓油的流量和流向。液壓油進(jìn)入液壓缸，推動(dòng)活塞運(yùn)動(dòng)，進(jìn)而驅(qū)動(dòng)折彎?rùn)C(jī)的滑塊上下移動(dòng)。由于電液伺服系統(tǒng)響應(yīng)速度快、控制精度高，能夠?qū)崿F(xiàn)對(duì)滑塊運(yùn)動(dòng)的精確控制。 

位置檢測(cè)與反饋

在滑塊及相關(guān)部件上安裝有位移傳感器，實(shí)時(shí)檢測(cè)滑塊的實(shí)際位置，并將位置信號(hào)反饋給數(shù)控系統(tǒng)。數(shù)控系統(tǒng)將實(shí)際位置與預(yù)設(shè)位置進(jìn)行對(duì)比，若存在偏差，會(huì)及時(shí)調(diào)整電液伺服閥的控制信號(hào)，糾正滑塊的運(yùn)動(dòng)，確保其準(zhǔn)確到達(dá)目標(biāo)位置。

壓力控制

壓力傳感器檢測(cè)液壓系統(tǒng)中的壓力值，并反饋給數(shù)控系統(tǒng)。數(shù)控系統(tǒng)根據(jù)加工要求和材料特性，通過電液伺服閥調(diào)節(jié)液壓油壓力，使折彎?rùn)C(jī)在不同的折彎階段施加合適的壓力，避免出現(xiàn)過壓或壓力不足導(dǎo)致的質(zhì)量問題。 

模具與板材定位

通過模具定位系統(tǒng)確保上下模具的安裝精度和位置準(zhǔn)確性。同時(shí)，板材定位裝置會(huì)根據(jù)輸入的板材尺寸和折彎要求，精確地定位板材的位置，保證板材在折彎過程中的定位精度，從而實(shí)現(xiàn)高質(zhì)量的折彎加工。 

Working Principle of 2 sets of HTB-6000T/12M Double-machine Linkage, DA69T 12 + 1-axis CNC Press Brakes:

Numerical Control System Control

The DA69T numerical control system serves as the core control unit and has the control capability of 12 + 1 axes. Operators input bending parameters such as the bending angle, length, and speed through the operation interface of the numerical control system. The system generates precise control instructions based on these parameters to plan the movement trajectory and action sequence of the slider.

Principle of Dual-machine Linkage

The two bending machines achieve synchronous linkage through the electrical control system. During operation, the corresponding axes of the two machines will simultaneously receive the instructions issued by the numerical control system and act with the same parameters such as speed and displacement. This ensures that when bending a 12-meter-long sheet metal, pressure can be evenly applied along the entire length direction, guaranteeing the bending accuracy and the flatness of the sheet metal.

Electro-hydraulic Servo Drive

The electrical signals sent by the numerical control system are transmitted to the electro-hydraulic servo valve. The electro-hydraulic servo valve precisely controls the flow rate and direction of the hydraulic oil according to the electrical signals. The hydraulic oil enters the hydraulic cylinder, pushing the piston to move, and then driving the slider of the bending machine to move up and down. Due to the fast response speed and high control accuracy of the electro-hydraulic servo system, precise control of the movement of the slider can be achieved.

Position Detection and Feedback

Displacement sensors are installed on the slider and related components to detect the actual position of the slider in real time and feedback the position signal to the numerical control system. The numerical control system compares the actual position with the preset position. If there is a deviation, it will promptly adjust the control signal of the electro-hydraulic servo valve to correct the movement of the slider and ensure that it accurately reaches the target position.

Pressure Control

The pressure sensor detects the pressure value in the hydraulic system and feeds it back to the numerical control system. According to the processing requirements and material characteristics, the numerical control system adjusts the pressure of the hydraulic oil through the electro-hydraulic servo valve, enabling the bending machine to apply an appropriate pressure at different bending stages and avoiding quality problems caused by excessive pressure or insufficient pressure.

Mold and Sheet Metal Positioning

The installation accuracy and position accuracy of the upper and lower molds are ensured through the mold positioning system. At the same time, the sheet metal positioning device will accurately position the sheet metal according to the input sheet metal size and bending requirements, ensuring the positioning accuracy of the sheet metal during the bending process and thus achieving high-quality bending processing.

一、  性能：

 采用荷蘭DeLem-DA69T(DA66T)或瑞士CYBELEC系統(tǒng)是基本的數(shù)控系統(tǒng)，具有高效率的性能。美觀現(xiàn)代、流線型鑄塑外殼, 優(yōu)雅而實(shí)用, 允許在底部面板安裝用于機(jī)床操作的按鈕和選擇器開關(guān)。集成的DA-69T或(DA66T)數(shù)控系統(tǒng)有Delem二維圖形編程設(shè)計(jì)工具，方便進(jìn)行數(shù)控編程。有液壓工序指定功能，可以讓機(jī)器調(diào)整和測(cè)試工作減少。按鍵一次就可以生成數(shù)控程序，自動(dòng)計(jì)算所有的軸位置直接進(jìn)行生產(chǎn)。

數(shù)控系統(tǒng)采用先進(jìn)新技術(shù)，高柔性、操作便捷USB接口提供了快速備份產(chǎn)品和模具。彩色的TFT顯示和時(shí)尚的用戶界面清晰，可為快速編程提供方便。DA-0ffine為離線編程提供解決方案。

I. Performance:

  The use of the Dutch DeLem-DA69T (DA66T) or Swiss CYBELEC system as the basic CNC system endows the machine with high-efficiency performance. The machine features a beautiful, modern and streamlined cast-plastic shell, which is both elegant and practical. It allows the installation of buttons and selector switches for machine operation on the bottom panel.

   The integrated DA-69T or (DA66T) CNC system is equipped with the Delem 2D graphic programming design tool, which makes CNC programming convenient. With the hydraulic process specification function, it can reduce the machine adjustment and testing work. Just press a button, and the CNC program can be generated. It can automatically calculate the positions of all axes and directly proceed to production.

  The CNC system adopts advanced new technologies, with high flexibility and convenient operation. The USB interface provides a quick way to back up products and molds. The color TFT display and the stylish user interface are clear, which can provide convenience for rapid programming. DA-0ffine provides a solution for offline programming.

二、設(shè)備特點(diǎn)：

本機(jī)床采用荷蘭進(jìn)口DeLem-DA69T(DA66T)數(shù)控系統(tǒng)或瑞士CYBELEC系統(tǒng)。

具有人性化吊臂；基于實(shí)時(shí)的windows操作系統(tǒng)，三維彩色圖形折彎?rùn)C(jī)數(shù)控系統(tǒng)

    DeLem-DA69T(DA66T)或瑞士CYBELEC折彎?rùn)C(jī)數(shù)控系統(tǒng)為使用者提供友好操作界面，高效率編程方式，和引以自豪穩(wěn)定性集成于一體，將大大提高數(shù)控折彎?rùn)C(jī)的工作效率。

圖形編程技術(shù)秉承Delem或CYBELEC傳統(tǒng)的編程優(yōu)勢(shì)，真實(shí)比例顯示工件、模具和機(jī)床。

數(shù)控系統(tǒng)包括2D圖形編程軟件，具有折彎工序自動(dòng)計(jì)算、工件干涉檢測(cè)和自學(xué)習(xí)數(shù)據(jù)庫，數(shù)據(jù)庫運(yùn)用將大大提高折彎精度。

全功能3D圖形編程軟件清晰展示真實(shí)機(jī)床模具配置以及折彎實(shí)現(xiàn)的可行性。

采用更高效率算法優(yōu)化整個(gè)Y軸、X軸、R軸和補(bǔ)償V軸工作循環(huán)，使得Y軸、X軸、R軸和補(bǔ)償V軸循環(huán)的周期縮短，提高機(jī)床工作效率，同時(shí)對(duì)Y軸調(diào)整和控制更為方便。

II. Equipment Characteristics:

  This machine tool is equipped with the imported Dutch DeLem-DA69T (DA66T) CNC system or the Swiss CYBELEC system.

It has a user-friendly boom. Based on the real-time Windows operating system, it is a three-dimensional color graphic CNC system for press brakes.

   The DeLem-DA69T (DA66T) or Swiss CYBELEC CNC system for press brakes integrates a friendly operation interface, a high-efficiency programming method, and a pride-worthy stability, which will greatly improve the working efficiency of the CNC press brake.

  The graphic programming technology inherits the traditional programming advantages of Delem or CYBELEC, and displays the workpieces, molds and machine tools in their actual proportions.

  The CNC system includes a 2D graphic programming software, which has functions such as automatic calculation of bending processes, workpiece interference detection, and a self-learning database. The application of the database will greatly improve the bending accuracy.

  The full-featured 3D graphic programming software clearly shows the actual configuration of the machine tool molds and the feasibility of achieving bending.

    It adopts a more efficient algorithm to optimize the entire working cycle of the Y axis, X axis, R axis and the compensation V axis, shortening the cycle periods of the Y axis, X axis, R axis and the compensation V axis, improving the working efficiency of the machine tool. At the same time, it makes the adjustment and control of the Y axis more convenient.

三、設(shè)備基本配置介紹：（設(shè)備標(biāo)配）

1、整機(jī)采用鋼板焊接結(jié)構(gòu)，并經(jīng)整體振動(dòng)處理；

2、一次裝夾整體加工，保障機(jī)身的剛性和加工精度；

3、標(biāo)準(zhǔn)為數(shù)控4+1軸，Y1 、Y2、 X1、X2、Z、R＋ V；

4、電液伺服系統(tǒng)配合瑞士進(jìn)口光柵尺，折彎精度更高；

5、液壓撓度自動(dòng)補(bǔ)給，消除滑塊彎形對(duì)工件質(zhì)量的影響；

6、原裝進(jìn)口集成液壓控制系統(tǒng)減少管路安裝，克服漏油；

7、后擋料采用臺(tái)灣HIWIN(上銀)直線導(dǎo)軌及滾珠絲杠驅(qū)動(dòng)，速度更快精度更高；

8、上模選用快速夾緊，減輕工人勞動(dòng)強(qiáng)度，提高生產(chǎn)效率；

9、可選配荷蘭DELEM系統(tǒng)或瑞士CYBELEC系統(tǒng)；

10、可根據(jù)用戶需要，后定位可控制六軸；

11、可選配液壓上模夾緊。 

12、增加數(shù)控（軸）調(diào)節(jié)功能另行商議。 

III. Introduction to the Basic Configuration of the Equipment (Standard Configuration of the Equipment)

1. The whole machine adopts a steel plate welding structure and has undergone overall vibration treatment.

2. It is processed as a whole in one clamping, ensuring the rigidity of the machine body and the machining accuracy.

3. The standard is a CNC 4 + 1 axis configuration, namely Y1, Y2, X1,X2, Z,R + V.

4. The electro-hydraulic servo system, in conjunction with the imported Swiss grating ruler, enables higher bending accuracy. 

5. Automatic hydraulic deflection compensation eliminates the influence of the slider deformation on the quality of the workpieces. 

6. The original imported integrated hydraulic control system reduces pipeline installation and overcomes oil leakage problems. 

7. The backgauge is driven by the Taiwan HIWIN linear guide rails and ball screws, featuring faster speed and higher precision. 

8. The upper die is equipped with a quick clamping device, which reduces the labor intensity of workers and improves production efficiency. 

9. It can be optionally equipped with the Dutch DELEM system or the Swiss CYBELEC system. 

10. According to the needs of users, the rear positioning can control six axes.

11. Hydraulic upper die clamping can be optionally configured.

12. Matters regarding the addition of the CNC (axis) adjustment function shall be discussed separately.

四、產(chǎn)品簡(jiǎn)介 / /Product Introduction

  設(shè) 備 型 號(hào)
Equipment Model

   公稱壓力(KN)
Nominal Pressure

 工作臺(tái)長(zhǎng)度(mm)
Workbench length

  立柱間距(mm)
Distance between columns

喉口深度(mm)
Throat depth

   滑塊行程
Slider stroke(mm)

      行程次數(shù)(min-1)
Number of Strokes per Minute

   最大開啟高度(mm)
Maximum opening height

    主電機(jī)功率(KW)
Maximum opening height

外型尺寸長(zhǎng)*寬*高(mm)
Maximum opening height

2-HT67K-200/5000

   2*2000

  2*5000

     2*4100

     320

    200

        12

      465

     2* 11

    11000*2100*3000

2-HT67K-250/5000

   2*2500

  2*5000

     2*4000

     350

    250

        10

      560

     2*18.5

    11100*2200*3500

2-HT67K-250/6000

   2*2500

  2*6000

     2*5000

     350

    250

        8

      560

     2*18.5

    13200*2200*3500

2-HT67K-300/5000

   2*3000

   2*5000

      2*4100

     400

    250

        8

      600

      2*22

    11200*2600*4000

2-HT67K-300/6000

   2*3000

  2*6000

     2*5000

     400

    250

        8

             600

      2*22

    13200*2600*4200

2-HT67K-300/7000

   2*3000

  2*7000

     2*5920

     400

    250

        6

             600

      2*22

    15200*2600*4200

2-HT67K-350/6000

   2*3000

  2*6000

     2*5100

     450

    250

        5

            680

      2*30

    13200*2600*4200

2-HT67K-350/7000

   2*3500

  2*7000

     2*5920

     450

    250

        5

            680

      2*30

    15300*2500*4500

2-HT67K-400/6500

   2*4000

  2*6000

     2*5020

     400

    320

        6

            620

      2*30

    14200*2800*4200

2-HT67K-400/6500

   2*4000

  2*6500

     2*5500

     500

    320

        6

            620

      2*30

   14200*2800*4300

2-HT67K-500/5000

   2*5000

  2*5000

     2*4100

     500

    320

        5

           630

      2*37

   11200*3000*4400

2-HT67K-500/6000

   2*5000

  2*6000

     2*4820

     550

    320

         5

           630

      2*37

  13200*3000*4700

2-HT67K-500/7000

    2*5000

  2*7000

     2*5620

     550

     320

         5

           630

      2*37

   15200*3000*4900

注：本資料所列數(shù)據(jù)為參考數(shù)據(jù)，如與機(jī)床實(shí)際數(shù)據(jù)不符，應(yīng)以機(jī)床實(shí)際數(shù)據(jù)為準(zhǔn)，

 以上參數(shù)如有變動(dòng)，恕不另行通知，本公司保留對(duì)此資料的最終解釋權(quán)！

Remarks: The data listed in this document are for reference only. In case of any discrepancy between these data and the actual data of the machine tool, the actual data of the machine tool shall prevail.

The above parameters are subject to change without prior notice. Our company reserves the right to the final interpretation of this document!